MANUAL TRANSMISSION ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL EXTENSION HOUSING DUST DEFLECTOR


    1. B003LPDN01

      Using SST and hammer, tap in the extension housing dust deflector.

      SST
      09513-36040

  2. INSTALL WIRING HARNESS CLAMP BRACKET


    1. w/ Intelligent Manual Transmission Switch:


      1. B003KF0C04
        *A w/ Intelligent Manual Transmission Switch

        Install the 5 wiring harness clamp brackets to the manual transmission assembly with the 6 bolts.

        Torque:
        for bolt A
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
        for bolt B
        12.6 N*m  { 128 kgf*cm, 9 ft.*lbf }

    2. w/o Intelligent Manual Transmission Switch:


      1. B003MRJN03

        Install the 4 wiring harness clamp brackets to the manual transmission assembly with the 5 bolts.

        Torque:
        for bolt A
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
        for bolt B
        12.6 N*m  { 128 kgf*cm, 9 ft.*lbf }

  3. INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY


    1. B003R4NN02

      Install the 3 brackets to the manual transmission assembly with the 3 bolts.

      Torque:
      for bolt A
      12.6 N*m  { 128 kgf*cm, 9 ft.*lbf }
      for bolt B
      19.0 N*m  { 194 kgf*cm, 14 ft.*lbf }
    2. B003MJ2

      Install the transmission breather sub-assembly to the control shift lever retainer sub-assembly.

    3. Attach the 4 breather hose clamps.

  4. INSTALL MANUAL TRANSMISSION ASSEMBLY


    1. B003ROE

      Install the manual transmission assembly with the 5 bolts.

      Torque:
      71.5 N*m  { 729 kgf*cm, 53 ft.*lbf }

  5. CONNECT WIRE HARNESS


    1. B003LEF

      w/ Intelligent Manual TransmissionSwitch


      1. Connect the 2 connector.

      2. Install the bolt.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      3. Attach the 5 wire harness clamps.

    2. B003PQ3

      w/o Intelligent Manual TransmissionSwitch


      1. Connect the connector.

      2. Install the bolt.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      3. Attach the 3 wire harness clamps.

  6. INSTALL REAR ENGINE MOUNTING INSULATOR


    1. Install the rear engine mounting insulator to the manual transmission assembly with the 4 bolts.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  7. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B003S3O

      Install the No. 3 frame crossmember sub-assembly with the 4 nuts and 4 bolts.

      Torque:
      57 N*m  { 581 kgf*cm, 42 ft.*lbf }
    2. B003JAC

      Install the 4 bolts to the No. 3 frame crossmember sub-assembly.

      Torque:
      18.5 N*m  { 189 kgf*cm, 14 ft.*lbf }

  8. CONNECT GROUND CABLE


    1. B003MD6

      Connect the ground cable with the bolt.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

  9. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY


  10. INSTALL STIFFENER PLATE LH


    1. Install the stiffener plate LH with the 4 bolts.

      Torque:
      71.5 N*m  { 729 kgf*cm, 53 ft.*lbf }

  11. INSTALL STIFFENER PLATE RH


    1. Install the stiffener plate RH with the 4 bolts.

      Torque:
      71.5 N*m  { 729 kgf*cm, 53 ft.*lbf }

  12. INSTALL NO. 4 CYLINDER BLOCK INSULATOR


    1. Install the No. 4 cylinder block insulator.

  13. INSTALL STARTER ASSEMBLY (for 1GD-FTV)


  14. INSTALL STARTER ASSEMBLY (for 2GD-FTV)


  15. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

    Click here

  16. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 1GD-FTV)

    Click here

  17. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2GD-FTV)

    Click here

  18. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  19. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  20. ADD MANUAL TRANSMISSION OIL

    Click here

  21. INSTALL NO. 1 FLOOR SHIFT BUSH


    1. Install the No. 1 floor shift bush to the floor shift shift lever assembly.

  22. INSTALL SHIFT LEVER ASSEMBLY


    1. B003J78C01
      B003R2S MP grease

      Apply MP grease to the tip of the shift lever assembly.

    2. Cover the shift lever cap with a cloth.

    3. B003RD1C01
      *1 Shift Lever Cap
      B003OFB Press down
      B003QYY Clockwise
      B003OFV Lock

      While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.

  23. INSTALL SHIFT LEVER BOOT ASSEMBLY


    1. Install the shift lever boot assembly with the 6 screws and 4 clips.

  24. INSTALL CONSOLE BOX ASSEMBLY

    Click here

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here