MANUAL TRANSMISSION ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

CAUTION:


  • B003QLO

    To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

  • B003MKRC03
    *a Object Exceeding Weight Limit of Transmission Jack

    The manual transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE CONSOLE BOX ASSEMBLY

    Click here

  4. REMOVE SHIFT LEVER BOOT ASSEMBLY


    1. B003OGY

      Remove the 6 screws, 4 clips and shift lever boot assembly.

  5. REMOVE SHIFT LEVER ASSEMBLY


    1. B003KDY

      Detach the shift lever cap boot from the manual transmission.

    2. Cover the shift lever cap with a cloth.

    3. B003NJPC01
      *1 Shift Lever Cap
      B003OFB Push
      B003QYY Counterclockwise
      B003OFV Pull out

      Pull out the shift lever assembly to remove it as shown in the illustration.

  6. REMOVE NO. 1 FLOOR SHIFT BUSH


    1. B003K9W

      Remove the No. 1 floor shift bush from the shift lever assembly.

  7. DRAIN MANUAL TRANSMISSION OIL

    Click here

  8. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

  9. REMOVE NO. 2 ENGINE UNDER COVER

  10. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 1GD-FTV)

    Click here

  11. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2GD-FTV)

    Click here

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2KD-FTV)

    Click here

  13. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

    Click here

  14. REMOVE STARTER ASSEMBLY (for 1GD-FTV)


  15. REMOVE STARTER ASSEMBLY (for 2GD-FTV)


  16. REMOVE STARTER ASSEMBLY (for 2KD-FTV)


  17. REMOVE NO. 4 CYLINDER BLOCK INSULATOR


    1. Remove the No. 4 cylinder block insulator.

  18. REMOVE STIFFENER PLATE LH


    1. B003L13

      Remove the 4 bolts and stiffener plate LH.

  19. REMOVE STIFFENER PLATE RH


    1. B003QFJ

      Remove the 4 bolts and stiffener plate RH.

  20. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY


  21. DISCONNECT GROUND CABLE


    1. B003MD6

      Remove the bolt and disconnect the ground cable.

  22. SUPPORT MANUAL TRANSMISSION ASSEMBLY


    1. B003JQV

      Support the manual transmission with a transmission jack.

      Note


      • Make sure the high transmission jack attachment is centered on the safety stand.

      • Secure the part with a rope, attachment, etc.

  23. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B003JAC

      Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.

    2. B003S3O

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.

  24. REMOVE REAR ENGINE MOUNTING INSULATOR


    1. B003MJP

      Remove the 4 bolts and rear engine mounting insulator from the manual transmission assembly.

  25. DISCONNECT WIRE HARNESS


    1. B003LEF

      w/ Intelligent Manual Transmission Switch:


      1. Detach the 5 wire harness clamps.

      2. Remove the bolt.

      3. Disconnect the connector and wire harness.

    2. B003PQ3

      w/o Intelligent Manual Transmission Switch:


      1. Detach the 3 wire harness clamps.

      2. Remove the bolt.

      3. Disconnect the connector and wire harness.

  26. REMOVE MANUAL TRANSMISSION ASSEMBLY


    1. B003ROE

      Remove the 5 bolts and manual transmission assembly.

      Note

      As the manual transmission assembly is very heavy, be sure to support it securely.

  27. REMOVE TRANSMISSION BREATHER SUB-ASSEMBLY


    1. B003MJ2

      Detach the 4 breather hose clamps and bracket.

    2. Remove the transmission breather sub-assembly from the control shift lever retainer sub-assembly.

    3. B003R4N

      Remove the 3 bolts and 3 brackets.

  28. REMOVE WIRING HARNESS CLAMP BRACKET


    1. B003KF0

      w/ Intelligent Manual Transmission Switch:


      1. Remove the 6 bolts and 5 wiring harness clamp brackets.

    2. B003MRJ

      w/o Intelligent Manual Transmission Switch:


      1. Remove the 5 bolts and 4 wiring harness clamp brackets.

  29. REMOVE EXTENSION HOUSING DUST DEFLECTOR


    1. B003L2AC01
      *a Protective Tape

      Using a screwdriver, pry out the extension housing dust deflector.

      Note

      Be careful not to damage the extension housing sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.