TRANSMISSION CASE OIL SEAL REPLACEMENT

PROCEDURE


  1. REMOVE MANUAL TRANSMISSION ASSEMBLY

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  2. REMOVE CLUTCH RELEASE FORK BOOT

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

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  4. REMOVE RELEASE FORK SUPPORT

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  5. REMOVE CLUTCH HOUSING

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  6. REMOVE FRONT BEARING RETAINER

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  7. REMOVE NO. 1 OIL RECEIVER PIPE


    1. Remove the No. 1 oil receiver pipe from the front bearing retainer.

  8. REMOVE FRONT TRANSMISSION BEARING RETAINER OIL SEAL


    1. B003SDYC01
      *a Protective Tape

      Using a screwdriver, pry out the front transmission bearing retainer oil seal.

      Note

      Do not damage the lip of the front transmission bearing retainer oil seal and front bearing contact surfaces.

      Tech Tips

      Tape the screwdriver tip before use.

  9. INSTALL FRONT TRANSMISSION BEARING RETAINER OIL SEAL


    1. B003RVNN03

      Using SST and a press, press in a new front transmission bearing retainer oil seal.

      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07150 )
      Standard drive in depth
      0.8 to 1.8 mm (0.0315 to 0.0708 in.)

  10. INSTALL NO. 1 OIL RECEIVER PIPE


    1. Install the No. 1 oil receiver pipe to the front bearing retainer.

  11. INSTALL FRONT BEARING RETAINER

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  12. INSTALL CLUTCH HOUSING

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  13. INSTALL RELEASE FORK SUPPORT

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  14. INSTALL CLUTCH RELEASE BEARING ASSEMBLY

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  15. INSTALL CLUTCH RELEASE FORK BOOT

  16. INSTALL MANUAL TRANSMISSION ASSEMBLY

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