MANUAL TRANSMISSION ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the manual transmission assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Gas leak from exhaust system is repaired Inspection After Repair Poor idle, engine start, etc.

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CAUTION:


  • B003MKRC03
    *a Object Exceeding Weight Limit of Transmission Jack

    The manual transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.

  • B003QLO

    To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE CONSOLE BOX ASSEMBLY

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  4. REMOVE SHIFT LEVER BOOT ASSEMBLY


    1. B003OGY

      Remove the 6 screws, 4 clips and shift lever boot assembly.

  5. REMOVE FLOOR SHIFT LEVER ASSEMBLY


    1. Remove the shift lever cover.

    2. B003KDY

      Detach the shift lever cap boot from the manual transmission.

    3. Cover the shift lever cap with a cloth.

    4. B003NJPC01
      *1 Shift Lever Cap
      B003OFB Press Down
      B003QYY Counterclockwise
      B003OFV Pull out

      While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever.

  6. DRAIN MANUAL TRANSMISSION OIL


    1. Remove the drain plug sub-assembly and gasket, and then drain the manual transmission oil.

    2. Install a new gasket and the drain plug sub-assembly.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

  8. REMOVE NO. 2 ENGINE UNDER COVER

  9. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY


  10. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  11. REMOVE MANIFOLD STAY

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  12. DISCONNECT GROUND CABLE


    1. B003NBV

      Remove the bolt and disconnect the ground cable.

  13. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

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  14. REMOVE STARTER ASSEMBLY

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  15. SUPPORT MANUAL TRANSMISSION ASSEMBLY


    1. B003JSK

      Support the manual transmission assembly with a transmission jack.

      Note


      • Make sure the high transmission jack attachment is centered on the safety stand.

      • Secure the part with a rope, attachment, etc.

  16. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. B003K4U

      Remove the 4 set bolts of the rear engine mounting insulator.

    2. B003S3O

      Remove the 4 bolts, 4 nuts and No. 3 frame crossmember sub-assembly.

  17. REMOVE REAR ENGINE MOUNTING INSULATOR


    1. B003QXZ

      Remove the 4 bolts and rear engine mounting insulator.

  18. REMOVE TRANSMISSION BREATHER SUB-ASSEMBLY


    1. B003ROG

      Disconnect the 2 clamps and remove the transmission breather sub-assembly.

  19. DISCONNECT WIRE HARNESS


    1. B003N6Y

      Disconnect the 2 clamps and connector.

  20. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

    CAUTION:

    The manual transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.


    1. B003P89

      Remove the 7 bolts, transmission breather bracket and manual transmission unit assembly.

    2. Operate the transmission jack and slowly remove the manual transmission unit assembly from the vehicle.

      Note

      Make sure that the manual transmission unit assembly is clear of all wiring and hoses.

  21. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B003PUJ

      Remove the 2 bolts and 2 wire harness clamp brackets from the manual transmission unit assembly.