CLUTCH MASTER CYLINDER(w/o Turn Over) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. Install the lock nut and master cylinder push rod clevis to the push rod.

      Tech Tips

      Tighten the lock nut to the specified torque when adjusting the clutch pedal.

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install a new gasket and the clutch master cylinder assembly with the 2 nuts.

      Torque:
      18.4 N*m  { 188 kgf*cm, 14 ft.*lbf }

  3. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

    Click here

  4. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. B003R9VC01
      *a Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

  5. CONNECT CLUTCH RESERVOIR TUBE


    1. Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it.

      Note

      Connect the clutch reservoir hose so that it is not twisted.

  6. BLEED AIR FROM CLUTCH PIPE LINE

    Click here

  7. CHECK FOR CLUTCH FLUID LEAKAGE

    Tech Tips

    Check for leaks in the clutch system.

  8. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click here

  9. CHECK FLUID LEVEL IN RESERVOIR

    Click here