CLUTCH MASTER CYLINDER(w/ Turn Over) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   
   

   1. w/o Master Cylinder Bracket:

      
      

      1. Install a new gasket and the clutch master cylinder assembly with the 2 nuts.

         Torque:

         18.4 N*m  { 188 kgf*cm, 14 ft.*lbf }

   2. w/ Master Cylinder Bracket:

      
      

      1. Install 2 new gaskets, the master cylinder bracket and the clutch master cylinder assembly with the 2 nuts.

         Torque:

         18.4 N*m  { 188 kgf*cm, 14 ft.*lbf }

2. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

   Click here

3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   
   
   1. 

      *A	w/o Intelligent Manual Transmission
      *B	w/ Intelligent Manual Transmission
      *a	Torque Wrench Fulcrum Length

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      Torque:

      Specified tightening torque

      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips

      
      

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

4. CONNECT CLUTCH RESERVOIR TUBE

   
   

   1. Connect the clutch reservoir tube to the clutch master cylinder assembly, and slide the clip to secure it.

      Note

      Connect the clutch reservoir hose so that it is not twisted.

5. CONNECT INTELLIGENT MANUAL TRANSMISSION CONNECTOR (w/ Intelligent Manual Transmission)

   
   

   1. Connect the intelligent manual transmission connector to the clutch master cylinder assembly.

6. BLEED CLUTCH PIPE LINE

   Click here

7. CHECK FOR CLUTCH FLUID LEAKAGE

   Tech Tips

   Check for leaks in the clutch system.

8. INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY

   Click here

9. CHECK FLUID LEVEL IN RESERVOIR

   Click here