CLUTCH PEDAL INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 CLUTCH PEDAL CUSHION


    1. B003PPX

      Install the No. 2 clutch pedal cushion to the clutch pedal sub-assembly.

    2. B003QF3

      Install the No. 2 clutch pedal cushion to the clutch pedal sub-assembly.

  2. INSTALL PEDAL SPRING HOOK


    1. B003MQJC01
      B003R2S MP grease

      Apply MP grease to the contact surface of the pedal spring hook and install the pedal spring hook to the clutch pedal support sub-assembly.

  3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    1. B003NM9C01
      B003R2S MP grease

      Apply MP grease to the inside of a new clutch master cylinder push rod clevis bush.

    2. Install the clutch master cylinder push rod clevis bush to the clutch pedal sub-assembly.

      Tech Tips

      Install the clutch master cylinder push rod clevis bush from the left side of the vehicle.

  4. INSTALL NO. 1 CLUTCH PEDAL CUSHION


    1. B003NHL

      Install the No. 1 clutch pedal cushion to the clutch pedal sub-assembly.

  5. INSTALL CLUTCH PEDAL BUSH


    1. B003RFSC01
      B003R2S MP grease

      Apply MP grease to the collar and the inside and outside of 2 new clutch pedal bushes.

    2. Install the 2 clutch pedal bushes and collar to the clutch pedal sub-assembly.

  6. INSTALL CLUTCH PEDAL TURNOVER BUSH


    1. B003M9JC02
      B003R2S MP grease

      Apply MP grease to the inside of the clutch pedal turnover bush and install the bush to the clutch pedal sub-assembly.

  7. INSTALL CLUTCH PEDAL SPRING HOLDER


    1. B003K60C01
      B003R2S MP grease

      Apply MP grease to the contact surface of the clutch pedal spring holder and install the clutch pedal spring holder to the clutch pedal support sub-assembly.

  8. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


    1. Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and nut.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Tech Tips

      Install the bolt from the right side of the vehicle.

  9. INSTALL CLUTCH PEDAL SPRING


    1. Move the pedal to the full stroke position.

    2. Install the clutch pedal spring to the clutch pedal assembly.

    3. B003QF2C01
      B003R2S MP grease

      Apply MP grease to the inside of the hole in the hook and to the sliding areas of the spring.

    4. B003LZXC02
      B003OFB Install in this Direction

      Install the pedal spring with hook.

  10. INSTALL CLUTCH SWITCH ASSEMBLY

    Click here

  11. INSTALL CLUTCH START SWITCH ASSEMBLY

    Click here

  12. INSTALL CLUTCH PEDAL PAD

  13. INSTALL CLUTCH PEDAL SUPPORT ASSEMBLY


    1. B003SFMN01

      Install the clutch pedal support assembly with the bolt and 2 nuts.

      Torque:
      for nut A
      18.4 N*m  { 188 kgf*cm, 14 ft.*lbf }
      for bolt B
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Connect the clutch switch connector.

  14. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. B003NENC01
      B003R2S MP grease

      Apply MP grease to the contact surface of the clevis pin.

    2. B003JGBC01
      *a Correct
      *b Incorrect

      Connect the clutch master cylinder push rod clevis with the clevis pin and install a new clip.

  15. INSPECT AND ADJUST CLUTCH PEDAL ASSEMBLY

    Click here

  16. INSTALL INSTRUMENT UPPER PANEL SUB-ASSEMBLY

    Click here

  17. CHECK FLUID LEVEL IN RESERVOIR

    Click here