AUTOMATIC TRANSMISSION UNIT(for 2TR-FE) DISASSEMBLY

PROCEDURE


  1. REMOVE BREATHER PLUG HOSE


    1. B003LRT

      Remove the breather plug hose from the automatic transmission case sub-assembly.

    2. B003PD8C01
      *1 Breather Plug Sub-assembly
      *2 Breather Plug Hose
      *3 Breather Plug
      *4 O-ring

      Remove the O-ring from the breather plug.

    3. Remove the breather plug sub-assembly and breather plug from the breather plug hose.

  2. REMOVE TRANSMISSION REVOLUTION SENSOR


    1. B003J6A

      Remove the bolt and transmission revolution sensor (NT) from the automatic transmission case sub-assembly.

    2. Remove the O-ring from the transmission revolution sensor (NT).

    3. B003NPP

      Remove the bolt and transmission revolution sensor (SP2) from the automatic transmission case sub-assembly.

    4. Remove the O-ring from the transmission revolution sensor (SP2).

  3. REMOVE TRANSMISSION CONTROL SHAFT LEVER LH


    1. B003NAB

      Remove the nut, spring washer and transmission control shaft lever LH from the manual valve lever shaft.

  4. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. B003P29

      Using a screwdriver, bend the tabs of the lock washer.

    2. Remove the nut and lock washer.

    3. Remove the bolt and park/neutral position switch assembly from the automatic transmission case sub-assembly.

      Tech Tips

      Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch assembly as the detent spring may become detached from the manual valve lever shaft.

  5. REMOVE REFILL PLUG


    1. B003SBQ

      Remove the refill plug from the extension housing sub-assembly.

    2. Remove the O-ring from the refill plug.

  6. REMOVE AUTOMATIC TRANSMISSION CASE PLUG


    1. B003S1M

      Remove the 6 automatic transmission case plugs from the automatic transmission case sub-assembly.

    2. Remove the 6 O-rings from the 6 automatic transmission case plugs.

    3. B003JJE

      Using a T55 "TORX" socket wrench, remove the automatic transmission case plug from the automatic transmission case sub-assembly.

    4. Remove the O-ring from the automatic transmission case plug.

  7. REMOVE OIL COOLER TUBE UNION


    1. B003M4NC01
      *a Turn
      *b Hold

      Remove the 2 oil cooler tube unions from the automatic transmission case sub-assembly.

    2. Remove the 2 O-rings from the 2 oil cooler tube unions.

  8. REMOVE EXTENSION HOUSING DUST DEFLECTOR


    1. B003M9H

      Using a brass bar and hammer, tap out the extension housing dust deflector from the extension housing sub-assembly.

      Note

      Be careful not to damage the extension housing sub-assembly.

  9. REMOVE EXTENSION HOUSING SUB-ASSEMBLY


    1. B003MH9

      Remove the 8 bolts and extension housing sub-assembly from the automatic transmission case sub-assembly.

      Tech Tips

      Use a brass bar and hammer to remove the extension housing.

  10. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. B003KT5C01
      *a Protective Tape

      Using a screwdriver, pry out the automatic transmission extension housing oil seal from the extension housing sub-assembly.

      Note

      Be careful not to damage the extension housing sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  11. REMOVE AUTOMATIC TRANSMISSION HOUSING


    1. B003P1A

      Remove the 12 bolts and automatic transmission housing from the automatic transmission case sub-assembly.

  12. SECURE AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY


    1. B003PT9

      Install the automatic transmission case sub-assembly to an overhaul attachment.

  13. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

    Note

    Do not turn the transmission over as this will contaminate the transmission valve body assembly with foreign matter located at the bottom of the automatic transmission oil pan sub-assembly.


    1. Using a 5 mm socket hexagon wrench, remove the overflow plug and gasket.

    2. Remove the drain plug and gasket.

    3. B003QPF

      Remove the 10 bolts, automatic transmission oil pan sub-assembly and automatic transmission oil pan gasket.

    4. Remove the 4 transmission oil cleaner magnets from the automatic transmission oil pan sub-assembly.

    5. Examine the particles in the automatic transmission oil pan sub-assembly.


      1. Collect any steel chips with the removed transmission oil cleaner magnets. Carefully inspect the foreign matter and particles in the automatic transmission oil pan sub-assembly and on the transmission oil cleaner magnets to anticipate the type of wear you will find in the automatic transmission assembly.

        Steel (magnetic): bearing, gear and clutch plate wear

        Brass (non-magnetic): bush wear

  14. REMOVE TRANSMISSION WIRE


    1. B003LT9C03
      *1 Temperature Sensor Clamp
      *2 Temperature Sensor

      Remove the 2 bolts and 2 temperature sensor clamps, and disconnect the 2 temperature sensors.

    2. Disconnect the 7 solenoid valve connectors and transmission wire from the transmission valve body assembly.

    3. B003MSU

      Remove the bolt and pull out the transmission wire from the automatic transmission case sub-assembly.

    4. B003QAU

      Remove the O-ring from the connector of transmission wire.

    5. B003RWB

      Remove the 2 O-rings from the 2 temperature sensors.

  15. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. B003P98

      Remove the 3 bolts and valve body oil strainer assembly from the transmission valve body assembly.

    2. Remove the O-ring from the valve body oil strainer assembly.

  16. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    1. B003L7O

      Remove the bolt, detent spring cover and detent spring from the transmission valve body assembly.

    2. B003LCN

      Remove the 12 bolts and transmission valve body assembly from the automatic transmission case sub-assembly.

  17. REMOVE TRANSMISSION CASE GASKET


    1. B003JLW

      Remove the 2 transmission case gaskets from the automatic transmission case sub-assembly.

  18. REMOVE BRAKE DRUM GASKET


    1. B003K04

      Remove the 2 brake drum gaskets from the automatic transmission case sub-assembly.

  19. REMOVE PARKING LOCK PAWL BRACKET


    1. B003N4E

      Remove the 3 bolts and parking lock pawl bracket from the automatic transmission case sub-assembly.

  20. REMOVE PARKING LOCK ROD SUB-ASSEMBLY


    1. B003Q05

      Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.

  21. REMOVE PARKING LOCK PAWL SHAFT


    1. B003R0QC02
      *1 Parking Lock Pawl
      *2 E-ring
      *3 Parking Lock Pawl Shaft
      *4 Spring

      Pull out the parking lock pawl shaft from the front side, and remove the parking lock pawl and spring.

    2. Remove the E-ring from the parking lock pawl shaft.

  22. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY


    1. B003M3WC01
      *a Protective Tape

      Using a screwdriver and hammer, cut off the spacer and remove it from the manual valve lever shaft.

      Note

      Be careful not to damage the manual valve lever shaft.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B003RLQ

      Using a 3 mm pin punch and hammer, drive out the spring pin.

      Tech Tips

      Slowly drive out the spring pin so that it does not fall into the automatic transmission case sub-assembly.

    3. Pull the manual valve lever shaft out through the case and remove the manual valve lever sub-assembly.

  23. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL


    1. B003RK9C02
      *a Protective Tape

      Using a screwdriver, pry out the 2 manual valve lever shaft oil seals from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  24. REMOVE OIL PUMP ASSEMBLY


    1. B003K9J

      Remove the 10 bolts.

    2. B003OR7C02
      *a Turn

      Using SST, pull out the oil pump assembly from the automatic transmission case sub-assembly.

      SST
      09610-20012
    3. B003OQ7C01
      *1 Thrust Bearing Race
      *2 Oil Pump O-ring

      Remove the 2 thrust bearing races from the oil pump assembly.

    4. Remove the oil pump O-ring from the oil pump assembly.

  25. REMOVE CLUTCH DRUM AND INPUT SHAFT ASSEMBLY


    1. B003PW0C01
      *1 Thrust Needle Roller Bearing

      Remove the clutch drum and input shaft assembly from the automatic transmission case sub-assembly.

    2. Remove the 3 thrust needle roller bearings from the clutch drum and input shaft assembly.

  26. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY


    1. B003P3YC01
      *1 Direct Clutch Drum Sub-assembly
      *2 Input Shaft Sub-assembly

      Remove the direct clutch drum sub-assembly from the input shaft sub-assembly.

  27. INSPECT CLEARANCE OF NO. 1 CLUTCH (FORWARD CLUTCH)

    Click here

  28. REMOVE CLUTCH DRUM OIL SEAL RING


    1. B003M1Z

      Remove the 3 clutch drum oil seal rings from the input shaft sub-assembly.

  29. REMOVE NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)


    1. Secure the input shaft sub-assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. B003MF3C01
      *a Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the input shaft sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B003JKPC01
      *1 Forward Clutch Flange
      *2 No. 1 Clutch Disc
      *3 No. 1 Clutch Plate

      Remove the forward clutch flange, 5 No. 1 clutch discs and 5 No. 1 clutch plates from the input shaft sub-assembly.

  30. INSPECT NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)

    Click here

  31. REMOVE NO. 1 CLUTCH BALANCER


    1. B003MTXN01

      Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

      SST
      09387-00110

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. B003OMWC01
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly

      Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the input shaft sub-assembly.

    4. Remove the O-ring from the No. 1 clutch balancer.

  32. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  33. REMOVE FORWARD CLUTCH PISTON


    1. B003RZDC01
      *1 Forward Clutch Piston
      *a Oil Hole

      While holding the forward clutch piston, apply compressed air to the oil hole of the input shaft sub-assembly to remove the forward clutch piston from the input shaft sub-assembly.

    2. Remove the O-ring from the forward clutch piston.

    3. Remove the O-ring from the input shaft sub-assembly.

  34. INSPECT INPUT SHAFT SUB-ASSEMBLY

    Click here

  35. INSPECT CLEARANCE OF NO. 2 CLUTCH (DIRECT CLUTCH)

    Click here

  36. REMOVE NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)


    1. B003NCQC01
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the direct clutch drum sub-assembly.

      Note

      Be careful not to damage the direct clutch drum sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B003P5KC01
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate

      Remove the direct clutch flange, 4 No. 2 clutch discs and 4 No. 2 clutch plates from the direct clutch drum sub-assembly.

  37. INSPECT NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)

    Click here

  38. REMOVE NO. 2 CLUTCH BALANCER


    1. B003JM1N01

      Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

      SST
      09380-60011   ( 09381-06030, 09381-06040, 09381-06080, 09381-06100, 09381-06110 )

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. B003R6SC01
      *1 No. 2 Clutch Balancer
      *2 Direct Clutch Return Spring Sub-assembly

      Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch drum sub-assembly.

    4. Remove the O-ring from the No. 2 clutch balancer.

  39. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    Click here

  40. REMOVE DIRECT CLUTCH PISTON


    1. B003P7NC01
      *1 Oil Pump Assembly
      *2 Torque Converter Assembly
      *a Oil Hole

      Place the oil pump assembly onto the torque converter assembly, and then place the direct clutch drum sub-assembly onto the oil pump assembly.

    2. While holding the direct clutch piston, apply compressed air to the oil hole of the oil pump assembly to remove the direct clutch piston from the direct clutch drum sub-assembly.

    3. Remove the 2 O-rings from the direct clutch piston.

  41. INSPECT DIRECT CLUTCH DRUM SUB-ASSEMBLY

    Click here

  42. REMOVE MULTIPLE DISC CLUTCH HUB


    1. B003O0MC01
      *1 Thrust Bearing Race

      Remove the multiple disc clutch hub from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust bearing races from the multiple disc clutch hub.

  43. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY


    1. B003O38C01
      *1 Thrust Needle Roller Bearing

      Remove the forward clutch hub sub-assembly from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust needle roller bearings from the forward clutch hub sub-assembly.

  44. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY

    Click here

  45. REMOVE SUN GEAR INPUT DRUM SUB-ASSEMBLY


    1. B003S50C01
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing

      Remove the sun gear input drum sub-assembly from the automatic transmission case sub-assembly.

    2. Remove the thrust needle roller bearing and thrust bearing race from the sun gear input drum sub-assembly.

  46. INSPECT SUN GEAR INPUT DRUM SUB-ASSEMBLY

    Click here

  47. REMOVE FRONT PLANETARY GEAR ASSEMBLY


    1. B003KX4C01
      *1 Thrust Bearing Race

      Remove the front planetary gear assembly from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust bearing races from the front planetary gear assembly

  48. INSPECT FRONT PLANETARY GEAR ASSEMBLY

    Click here

  49. REMOVE FRONT PLANETARY RING GEAR WITH FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY


    1. B003MGUC01
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the front planetary ring gear with front planetary ring gear flange sub-assembly from the automatic transmission case sub-assembly.

    2. Remove the thrust needle roller bearing and thrust bearing race from the front planetary ring gear with front planetary ring gear flange sub-assembly.

  50. REMOVE FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY


    1. B003JPUC01
      *1 Front Planetary Ring Gear
      *2 Snap Ring
      *3 Front Planetary Ring Gear Flange Sub-assembly

      Using needle-nose pliers, remove the snap ring and front planetary ring gear flange sub-assembly from the front planetary ring gear.

  51. INSPECT FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

    Click here

  52. INSPECT CLEARANCE OF NO. 2 BRAKE

    Click here

  53. REMOVE NO. 2 BRAKE CYLINDER WITH NO. 2 BRAKE PISTON


    1. B003J5FC02
      *a Turn

      Place SST on the No. 2 brake cylinder, and compress the No. 2 brake piston return spring sub-assembly with a press.

      SST
      09380-60011   ( 09381-06010, 09381-06020, 09381-06040, 09381-06050, 09381-06060, 09381-06090, 09381-06100, 09381-06110, 09381-06120 )

    2. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B003QG5C01
      *1 No. 2 Brake Cylinder with No. 2 Brake Piston
      *2 No. 2 Brake Piston Return Spring Sub-assembly

      Remove the No. 2 brake cylinder with No. 2 brake piston and No. 2 brake piston return spring sub-assembly from the automatic transmission case sub-assembly.

  54. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  55. REMOVE NO. 2 BRAKE PISTON


    1. B003QF5

      While holding the No. 2 brake piston, apply compressed air to the oil hole of the No. 2 brake cylinder to remove the No. 2 brake piston from the No. 2 brake cylinder.

    2. Remove the 2 O-rings from the No. 2 brake piston.

  56. REMOVE NO. 2 BRAKE DISC


    1. B003R7NC01
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate

      Remove the 2 No. 2 brake flanges, 4 No. 2 brake discs and 3 No. 2 brake plates from the automatic transmission case sub-assembly.

  57. INSPECT NO. 2 BRAKE DISC

    Click here

  58. REMOVE CENTER PLANETARY RING GEAR FLANGE WITH CENTER PLANETARY RING GEAR


    1. B003QURC01
      *1 Thrust Needle Roller Bearing

      Remove the center planetary ring gear flange with center planetary ring gear from the automatic transmission case sub-assembly.

    2. Remove the 2 thrust needle roller bearings from the center planetary ring gear flange with center planetary ring gear.

  59. REMOVE CENTER PLANETARY RING GEAR


    1. B003MTTC01
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the center planetary ring gear flange with center planetary ring gear.

      Note

      Be careful not to damage the center planetary ring gear flange with center planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B003QSUC01
      *1 Center Planetary Ring Gear Flange
      *2 Center Planetary Ring Gear

      Remove the center planetary ring gear from the center planetary ring gear flange.

  60. REMOVE CENTER PLANETARY GEAR ASSEMBLY


    1. B003MG5C01
      *1 Thrust Bearing Race

      Remove the center planetary gear assembly from the automatic transmission case sub-assembly.

    2. Remove the thrust bearing race from the center planetary gear assembly.

  61. INSPECT CENTER PLANETARY GEAR ASSEMBLY

    Click here

  62. REMOVE PLANETARY SUN GEAR


    1. B003OUH

      Remove the planetary sun gear from the automatic transmission case sub-assembly.

  63. INSPECT CLEARANCE OF NO. 1 BRAKE

    Click here

  64. REMOVE NO. 1 BRAKE DISC


    1. B003MI8C02
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B003S11C01
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate

      Remove the No. 1 brake flange, 3 No. 1 brake discs and 3 No. 1 brake plates from the automatic transmission case sub-assembly.

  65. INSPECT NO. 1 BRAKE DISC

    Click here

  66. REMOVE NO. 1 BRAKE CYLINDER WITH NO. 1 BRAKE PISTON


    1. B003PIYC02
      *a Turn

      Place SST on the No. 1 brake piston return spring sub-assembly, and compress the No. 1 brake piston return spring sub-assembly with a press.

      SST
      09380-60011   ( 09381-06010, 09381-06040, 09381-06050, 09381-06070, 09381-06090, 09381-06100, 09381-06110, 09381-06120 )

    2. Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B003O6GC01
      *1 No. 1 Brake Piston Return Spring Sub-assembly
      *2 No. 1 Brake Cylinder with No. 1 Brake Piston

      Remove the No. 1 brake piston return spring sub-assembly and No. 1 brake cylinder with No. 1 brake piston from the automatic transmission case sub-assembly.

  67. INSPECT NO. 1 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

    Click here

  68. REMOVE NO. 1 BRAKE PISTON


    1. B003QF5

      While holding the No. 1 brake piston, apply compressed air to the oil hole of the No. 1 brake cylinder to remove the No. 1 brake piston from the No. 1 brake cylinder.

    2. Remove the 2 O-rings from the No. 1 brake piston.

  69. INSPECT CLEARANCE OF NO. 4 BRAKE

    Click here

  70. REMOVE INTERMEDIATE SHAFT WITH NO. 3 ONE-WAY CLUTCH ASSEMBLY AND REAR PLANETARY RING GEAR


    1. B003KBGN02

      Using SST, remove the snap ring from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07060 )
    2. B003Q1V

      Remove the intermediate shaft with No. 3 one-way clutch assembly and rear planetary ring gear from the automatic transmission case sub-assembly.

  71. INSPECT NO. 3 ONE-WAY CLUTCH ASSEMBLY

    Click here

  72. REMOVE NO. 3 ONE-WAY CLUTCH ASSEMBLY WITH ONE-WAY CLUTCH INNER RACE


    1. B003P8YC01
      *1 No. 3 One-way Clutch Assembly with One-way Clutch Inner Race
      *2 Intermediate Shaft with Rear Planetary Ring Gear

      Remove the No. 3 one-way clutch assembly with one-way clutch inner race from the intermediate shaft with rear planetary ring gear.

  73. REMOVE ONE-WAY CLUTCH INNER RACE


    1. B003RCSC01
      *1 One-way Clutch Inner Race
      *2 No. 3 One-way Clutch Assembly

      Remove the one-way clutch inner race from the No. 3 one-way clutch assembly.

  74. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY WITH REAR PLANETARY RING GEAR


    1. B003NCWC01
      *1 Rear Planetary Ring Gear Flange Sub-assembly with Rear Planetary Ring Gear
      *2 Thrust Bearing Race

      Remove the rear planetary ring gear flange sub-assembly with rear planetary ring gear from the intermediate shaft.

    2. Remove the thrust bearing race from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

    3. B003ON3C01
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the thrust needle roller bearing and thrust bearing race from the intermediate shaft.

  75. INSPECT REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

    Click here

  76. INSPECT INTERMEDIATE SHAFT

    Click here

  77. REMOVE REAR PLANETARY RING GEAR


    1. B003KPZC01
      *a Protective Tape

      Using a screwdriver, remove the snap ring from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

      Note

      Be careful not to damage the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B003S2LC01
      *1 Rear Planetary Ring Gear Flange Sub-assembly
      *2 Rear Planetary Ring Gear

      Remove the rear planetary ring gear from the rear planetary ring gear flange sub-assembly.

  78. REMOVE REAR PLANETARY GEAR ASSEMBLY WITH NO. 4 BRAKE DISC


    1. B003MJL

      Using a snap ring expander, remove the snap ring from the output shaft of the rear planetary gear assembly.

    2. B003NTJC01
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the 2 thrust bearing races and thrust needle roller bearing from the output shaft of the rear planetary gear assembly.

    3. B003JXFC01
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race

      Remove the rear planetary gear assembly with No.4 brake disc from the automatic transmission case sub-assembly.

    4. Remove the 2 thrust needle roller bearings and thrust bearing race from the rear planetary gear assembly with No. 4 brake disc.

    5. Remove the thrust bearing race from the automatic transmission case sub-assembly.

  79. INSPECT REAR PLANETARY GEAR ASSEMBLY

    Click here

  80. REMOVE NO. 4 BRAKE DISC


    1. B003KG3C01
      *1 No. 4 Brake Flange
      *2 No. 4 Brake Disc
      *3 No. 4 Brake Plate

      Remove the No. 4 brake flange, 5 No. 4 brake discs and 4 No. 4 brake plates from the rear planetary gear assembly.

    2. B003RN5

      Remove the No. 4 brake flange from the automatic transmission case sub-assembly.

  81. INSPECT NO. 4 BRAKE DISC

    Click here

  82. REMOVE 1ST AND REVERSE BRAKE PISTON


    1. B003RLRN02

      Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly.

      SST
      09380-60011   ( 09381-05040, 09381-05050, 09381-06030, 09381-06040, 09381-06080, 09381-06120, 09381-06130, 09381-06140 )

    2. Using SST, remove the snap ring from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07070 )
    3. B003N5D

      Remove the 1st and reverse brake return spring sub-assembly from the automatic transmission case sub-assembly.

    4. B003PPH

      Apply compressed air to the oil hole of the automatic transmission case sub-assembly to remove the 1st and reverse brake piston from the automatic transmission case sub-assembly.

    5. Remove the O-ring from the 1st and reverse brake piston.

  83. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    Click here

  84. REMOVE BRAKE REACTION SLEEVE


    1. B003MRCN01

      Using SST, remove the brake reaction sleeve from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07080 )

    2. Remove the 2 O-rings from the brake reaction sleeve.

  85. REMOVE NO. 4 BRAKE PISTON


    1. B003JDIN01

      Using SST, remove the No. 4 brake piston from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07090 )

    2. Remove the 2 O-rings from the No. 4 brake piston.

  86. REMOVE BRAKE PLATE STOPPER SPRING


    1. B003LOY

      Remove the 2 brake plate stopper springs from the automatic transmission case sub-assembly.