VANE PUMP(for 2TR-FE) DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • When using a vise, place aluminum plates between the part and vise.

  • When using a vise, do not overtighten it.

PROCEDURE


  1. REMOVE VANE PUMP OIL RESERVOIR CAP SUB-ASSEMBLY

  2. REMOVE VANE PUMP OIL RESERVOIR SUB-ASSEMBLY


    1. Remove the 3 bolts and oil reservoir sub-assembly from the front housing.

    2. Remove the O-ring from the vane pump oil reservoir sub-assembly.

  3. SECURE VANE PUMP ASSEMBLY


    1. B003JGZN01

      Using SST, secure the vane pump assembly.

      SST
      09630-00014   ( 09631-00132 )

  4. REMOVE FLOW CONTROL VALVE


    1. B003LEZ

      Using a 27 mm socket wrench, remove the pressure port union from the front housing.

    2. Using a screwdriver, remove the O-ring from the pressure port union.

    3. Remove the flow control valve from the front housing.

    4. Remove the flow control valve compression spring from the front housing.

  5. REMOVE POWER STEERING OIL PRESSURE SWITCH


    1. Remove the power steering oil pressure switch from the front housing.

    2. Remove the O-ring from the power steering oil pressure switch.

  6. REMOVE REAR HOUSING


    1. B003QEO

      Remove the 4 bolts and rear housing from the front housing.

    2. Remove the O-ring from the rear housing.

  7. REMOVE SHAFT WITH PULLEY


    1. B003N17

      Using a screwdriver, remove the vane pump shaft snap ring from the shaft with pulley.

    2. Remove the shaft with pulley from the front housing.

  8. REMOVE VANE PUMP ROTOR


    1. Remove the 10 vane pump plates from the vane pump rotor.

      Note

      Be careful not to drop the vane pump plates.

    2. Remove the vane pump rotor from the front housing.

  9. REMOVE VANE PUMP CAM RING

  10. REMOVE FRONT VANE PUMP SIDE PLATE


    1. Remove the front vane pump side plate from the front housing.

    2. B003RAE

      Remove the O-ring from the front vane pump side plate.

    3. B003RGO

      Remove the O-ring from the front housing.

  11. REMOVE VANE PUMP HOUSING OIL SEAL


    1. B003KMAC01
      *a Protective Tape

      Using a screwdriver, pry out the vane pump housing oil seal.

      Tech Tips

      Tape the screwdriver tip before use.