STARTER(except 2.0 kW Type) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. B003R4Y

      Remove the nut and disconnect the lead wire from terminal C.

    2. B003JHK

      Remove the 2 nuts from the repair service starter kit while holding the magnet starter switch assembly.

    3. B003PSL

      Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. B003L22

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. B003QP4

      Remove the starter yoke assembly and starter commutator end frame assembly from the repair service starter kit.

    3. B003LHS

      Remove the starter armature plate from the starter yoke assembly or repair service starter kit.

    4. B003JT9

      Remove the 3 planetary gears from the repair service starter kit.

    5. B003J20

      Remove the rubber seal from the repair service starter kit.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. B003M73

      Remove the 2 screws from the starter commutator end frame assembly.

    2. B003S55

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

    3. B003JB2

      Remove the starter brush holder assembly from the starter armature assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. B003NA7

      Remove the starter armature assembly from the starter yoke assembly.