STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE STARTER YOKE ASSEMBLY


    1. B003JDV

      Remove the nut and disconnect the lead wire from the terminal C.

    2. Remove the 2 bolts.

    3. Pull out the starter yoke and starter commutator end frame together with the starter armature.

    4. Remove the O-ring from the starter yoke assembly.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. B003MZ2

      Remove the 2 screws and magnet starter switch assembly.

    2. B003ND7C01
      *1 Idle Gear
      *2 Retainer
      *3 Clutch Roller
      *4 Return Spring
      *5 Starter Clutch Sub-assembly
      *6 Starter Drive Housing Assembly

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch sub-assembly from the starter drive housing assembly.

    3. B003QGRC12
      *a Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. B003KZQ

      Remove the 2 screws and starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

    2. Remove the O-ring from the starter yoke. assembly

    3. B003R3W

      Disconnect the 4 brushes from the starter brush holder assembly.


      1. Using a screwdriver, hold back the spring.

      2. Disconnect the brush from the starter brush holder assembly.

    4. Remove the starter brush holder assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature assembly from the starter yoke assembly.