WATER PUMP(When Not Using the Variable Pin Wrench) INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the parts in the following chart (A), replace the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly, No. 3 injection pipe sub-assembly, No. 4 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones.

    Replaced Parts (A) Pipes Requiring New Replacement

    • Injector assembly (including shuffling the injector assemblies between the cylinders)

    • Common rail assembly

    • Cylinder head sub-assembly

    • No. 1 injection pipe sub-assembly

    • No. 2 injection pipe sub-assembly

    • No. 3 injection pipe sub-assembly

    • No. 4 injection pipe sub-assembly

    • Supply pump assembly

    • Common rail assembly

    • Cylinder block sub-assembly

    • Cylinder head sub-assembly

    • Cylinder head gasket

    • Timing Gear Case Assembly

    		 Fuel inlet pipe sub-assembly

  • After removing the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly, No. 3 injection pipe sub-assembly, No. 4 injection pipe sub-assembly and fuel inlet pipe sub-assembly, clean them with a brush and compressed air.

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. Install a new gasket and the engine water pump assembly with the 5 bolts and 2 nuts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  2. INSTALL NO. 2 TIMING BELT COVER

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  3. INSTALL CAMSHAFT TIMING PULLEY

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  4. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

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  5. INSTALL TIMING BELT

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  6. INSTALL NO. 1 TIMING BELT COVER

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  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  8. INSTALL NO. 4 INJECTION PIPE SUB-ASSEMBLY

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  9. INSTALL NO. 1, NO. 2 AND NO. 3 INJECTION PIPE SUB-ASSEMBLY

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  10. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  11. INSTALL GENERATOR BRACKET

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  12. INSTALL GENERATOR ASSEMBLY

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  13. INSTALL NO. 2 IDLE PULLEY ASSEMBLY

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  14. CONNECT COOLER COMPRESSOR ASSEMBLY

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  15. INSTALL FAN SHROUD

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  16. INSTALL RADIATOR RESERVOIR

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  17. INSTALL OIL RESERVOIR BRACKET

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  18. CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

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  19. INSTALL NO. 1 RADIATOR HOSE

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  20. INSTALL NO. 1 INTAKE PIPE

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  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  22. BLEED AIR FROM FUEL SYSTEM

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  23. ADD ENGINE COOLANT

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  24. INSPECT FOR COOLANT LEAK

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  25. INSPECT FOR FUEL LEAK

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  26. INSPECT FOR OIL LEAK

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  27. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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