RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR DRAIN COCK PLUG


    1. Install a new O-ring to the radiator drain cock plug.

    2. Install the radiator drain cock plug to the radiator assembly.

  2. INSTALL RADIATOR ASSEMBLY


    1. Temporarily install the radiator assembly to the vehicle.

    2. Attach the 2 guides and 2 claws to connect the cooler condenser assembly to the radiator assembly.

      Note


      • Do not apply any excessive force to the cooler condenser assembly and cooler pipe.

      • Do not allow the radiator assembly to interfere with other parts.

    3. B003O22C01
      *a Claw

      Hook the claw of the radiator assembly as shown in the illustration.

    4. B003SETN01

      Install the radiator assembly with the 4 bolts in the order shown in the illustration.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

  3. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the radiator assembly and slide the hose clamp to secure the hose.

  4. INSTALL FAN SHROUD


    1. Install the fan pulley to the engine water pump assembly.

    2. Place the fan shroud together with the fan with fluid coupling assembly between the engine and radiator assembly.

      Note

      Do not allow the radiator assembly to interfere with other parts.

    3. Temporarily install the fan with fluid coupling assembly to the engine water pump assembly with the 4 nuts.

      Note


      • Make sure to match the paint mark colors on the fan with fluid coupling assembly with the stud bolts of the same color on the engine water pump assembly.

      • When installing the fan and generator V belt, make sure to securely tighten the nuts of the fan with fluid coupling assembly so that the fan pulley is properly aligned.

    4. Attach the 2 guides and 2 claws to install the fan shroud to the radiator assembly.

    5. Install the fan and generator V belt.

      Click here

    6. Tighten the 4 nuts holding the fan with fluid coupling assembly.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

    7. Attach the 2 wire harness clamps.

  5. CONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transmission)


    1. Connect the No. 1 oil cooler inlet hose to the radiator assembly and slide the hose clamp to secure the hose.

    2. Attach the clamp to connect the No. 1 oil cooler inlet hose to the fan shroud.

  6. CONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transmission)


    1. Connect the No. 1 oil cooler outlet tube to the radiator assembly and slide the hose clamp to secure the hose.

  7. INSTALL RADIATOR RESERVOIR


    1. Install the radiator reservoir with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the water by-pass hose to the radiator assembly and slide the hose clamp to secure the hose.

    3. Connect the No. 2 water by-pass hose to the radiator assembly and slide the hose clamp to secure the hose.

    4. Attach the clamp to connect the No. 2 water by-pass hose to the fan shroud.

  8. INSTALL NO. 1 OIL RESERVOIR BRACKET


    1. Temporarily install the No. 1 oil reservoir bracket with the 3 bolts and tighten the 3 bolts.

      Torque:
      4.5 N*m  { 46 kgf*cm, 40 in.*lbf }

  9. CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    1. Attach the claw to connect the vane pump oil reservoir assembly to the vane pump oil reservoir bracket.

    2. Attach the clamp to connect the pressure feed tube assembly to the fan shroud.

  10. INSTALL NO. 1 RADIATOR HOSE


    1. Install the No. 1 radiator hose and slide the 2 hose clamps to secure the hose.

  11. INSTALL NO. 2 AIR TUBE


    1. Install the No. 2 air tube with the 2 bolts and tighten the hose clamp to secure the tube.

      Torque:
      for bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      for hose clamp
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    2. Attach the 4 clamps to connect the oil return hose to the No. 2 air tube.

  12. INSTALL NO. 4 AIR HOSE


    1. Install the No. 4 air hose and tighten the 2 hose clamps to secure the hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    2. Attach the 2 clamps to connect the oil return hose to the No. 4 air hose.

  13. ADD ENGINE COOLANT

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  14. INSPECT FOR COOLANT LEAK

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  15. INSTALL NO. 1 RADIATOR AIR GUIDE


    1. Install the No. 1 radiator air guide with 4 new clips.

  16. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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  17. INSTALL RADIATOR SIDE DEFLECTOR

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  18. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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