WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY

    B003RAIC01
    B003R2S Bolt A
    B003LF2 Bolt B

    1. Install a new gasket and the engine water pump assembly to the timing chain cover sub-assembly with the 17 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt B
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. w/ Idler Pulley Cover Plate:


      1. Install the 2 idler pulley cover plates, 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates with the 2 bolts.

        Torque:
        54 N*m  { 551 kgf*cm, 40 ft.*lbf }

    2. w/o Idler Pulley Cover Plate:


      1. Install the 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates with the 2 bolts.

        Torque:
        54 N*m  { 551 kgf*cm, 40 ft.*lbf }

    3. for Integrated Type:


      1. Install the 2 No. 2 idler pulleys with the 2 bolts.

        Torque:
        54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  3. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  4. INSTALL WATER INLET ASSEMBLY


    1. Install a new O-ring to the water outlet pipe.

    2. Install a new gasket to the engine water pump assembly.

    3. Apply soapy water to the O-ring.

    4. Install the water inlet assembly to the timing chain cover sub-assembly with the 5 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    5. Connect the water by-pass hose, No. 2 water by-pass hose, No. 3 water by-pass hose, No. 4 water by-pass hose and No. 5 water by-pass hose to the water inlet assembly, and slide the 5 hose clamps to secure the hose.

    6. Connect the radiator hose inlet and radiator hose outlet to the water inlet assembly, and slide the 2 hose clamps to secure the hose.

  5. CONNECT COOLER COMPRESSOR ASSEMBLY

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  6. INSTALL GENERATOR ASSEMBLY

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  7. INSTALL FAN SHROUD

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  8. ADD ENGINE COOLANT

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  9. INSPECT FOR COOLANT LEAK

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