INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL INTAKE MANIFOLD


    1. B003LQY

      Install the intake manifold insulator to the intake manifold.

      Tech Tips

      Insert the protrusions of the intake manifold insulator into the grille of the intake manifold.

      Note

      Insert the intake manifold insulator until the protrusion of the line as shown in the illustration.

      B003KL5
    2. B003KPB

      for LHD:

      Install the 2 wire harness clamp brackets to the intake manifold with the 2 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
    3. B003LG8N01

      for RHD:

      Install the 3 wire harness clamp brackets to the intake manifold with the 3 bolts.

      Torque:
      for bolt A
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      for bolt B
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    4. Install a new gasket to the intake manifold.

    5. B003MLCC01
      B003R2S Bolt
      B003LF2 Nut

      Temporarily install the intake manifold with the 5 bolts and 2 nuts, and then tighten the bolts and nuts in the sequence shown in the illustration.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    6. Install the 2 No. 2 intake manifold insulators to the intake manifold.

    7. B003JGE

      Install the purge line hose to the intake manifold, and slide the clip to secure the hose.

    8. Attach the clamp.

    9. Connect the union to connector tube hose to the intake manifold, and slide the clip to secure the hose.

    10. Connect the No. 3 PCV hose to the intake manifold, and slide the clip to secure the hose.

    11. w/ Heater:

      Attach the No. 2 water by-pass hose to the intake manifold.

    12. Connect the heater water pipe sub-assembly to the intake manifold with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    13. for RHD:

      Attach the engine wire harness clamp.

    14. Attach the No. 1 fuel hose to the intake manifold.

    15. Attach the 4 wire harness clamps to the 2 wire harness clamp brackets.

  2. INSTALL PURGE VSV

    Click here

  3. INSTALL FRONT FENDER SEAL LH

    Click here

  4. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here