EXHAUST MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL EXHAUST MANIFOLD


    1. B003JWJC01
      B003R2S Front Mark

      Install a new gasket to the cylinder head sub-assembly.

      Tech Tips

      Be sure to install a new gasket in the correct direction as shown in the illustration.

    2. B003LX0C01
      B003R2S Bolt
      B003LF2 Nut

      Install the exhaust manifold with the 6 bolts and 2 new nuts. Uniformly tighten the bolts and nuts in several steps.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  2. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. B003L65N01

      Install the No. 1 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      for bolt A
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      for bolt B
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  3. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

    Click here

  4. CONNECT COOLER COMPRESSOR ASSEMBLY

    Click here

  5. INSTALL FAN AND GENERATOR V BELT

    Click here

  6. INSTALL COOLER COMPRESSOR V BELT

    Click here

  7. INSTALL VANE PUMP V BELT

    Click here

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  9. INSTALL AIR CLEANER CASE ASSEMBLY

    Click here

  10. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  11. INSTALL AIR CLEANER CAP AND HOSE

    Click here

  12. INSTALL FOR EXHAUST GAS LEAK

    Click here