EXHAUST MANIFOLD W/ TURBOCHARGER REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

B003Q0P

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the injector assembly removal/installation are shown below.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE NO. 1 ENGINE UNDER COVER

  4. REMOVE NO. 2 ENGINE UNDER COVER

  5. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE


    1. B003N41

      Disconnect the intake air temperature sensor connector and detach the 2 clamps.

    2. Loosen the hose clamp, and then remove the air cleaner hose from the turbocharger sub-assembly.

    3. Disconnect the ventilation hose and remove the 2 bolts and air cleaner cap sub-assembly with air cleaner hose.

  7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. B003S0S

      Remove the air cleaner element sub-assembly from the air cleaner case sub-assembly.

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. B003N3S

      Disconnect the 3 wire harness clamps.

    2. B003L5A

      Remove the 3 bolts and air cleaner case sub-assembly.

  9. REMOVE PCV HOSE HEAT INSULATOR


    1. Remove the 2 bolts and PCV hose heat insulator.

  10. REMOVE NO. 1 INTAKE PIPE

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  11. REMOVE TURBINE OUTLET ELBOW


    1. B003MM7

      Remove the 2 bolts, 4 nuts, turbine outlet elbow with turbocharger stay and gasket from the turbocharger sub-assembly.

    2. Remove the 2 bolts and turbocharger stay from the turbine outlet elbow.

  12. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. B003MKO

      Remove the 2 bolts and manifold stay from the exhaust manifold and engine mount bracket.

    2. Remove the 2 bolts, union bolt and 2 gaskets from the cylinder block sub-assembly.

    3. B003PKC

      Remove the 3 nuts, turbocharger sub-assembly with turbo oil inlet pipe sub-assembly and gasket.

    4. B003R1W

      Remove the 2 nuts, turbo oil pipe sub-assembly and gasket from the turbocharger sub-assembly.

  13. REMOVE EXHAUST MANIFOLD


    1. B003KA0

      Remove the 8 nuts, 8 plate washers and exhaust manifold.

    2. Remove the gasket.