REAR BRAKE(for Rear Disc Brake) REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE REAR WHEEL

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2. DRAIN BRAKE FLUID

   Note

   Wash off brake fluid immediately if it comes in contact with any painted surface.

3. DISCONNECT REAR FLEXIBLE HOSE LH

   
   

   1. 

      Remove the union bolt and gasket from the rear disc brake cylinder assembly LH.

      Tech Tips

      Use a container to catch brake fluid as it drains out.

   2. Disconnect the rear flexible hose LH from the rear disc brake cylinder assembly LH.

4. REMOVE DUST BOOT PROTECTOR LH

   
   

   1. 

      Remove the 2 bolts and dust boot protector LH from the rear disc brake cylinder assembly LH.

5. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH

   
   

   1. 

      Remove the 2 cylinder slide pins from the rear disc brake cylinder assembly LH.

   2. Remove the rear disc brake cylinder assembly LH from the rear disc brake cylinder mounting LH.

6. REMOVE REAR DISC BRAKE PAD

   
   

   1. Remove the 2 rear disc brake pads together with the rear disc brake anti-squeal shims from the rear disc brake cylinder mounting LH.

7. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM

   
   

   1. Remove the 2 rear disc brake anti-squeal shims from the rear disc brake pads.

8. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE

   
   

   1. Remove the rear disc brake pad wear indicator plate from the inner disc brake pad.

9. REMOVE REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE

   Note

   If it is necessary to remove the pad support plates, replace them with new ones.

   
   
   1. 

      *1	Rear No. 1 Disc Brake Pad Support Plate
      *2	Rear No. 2 Disc Brake Pad Support Plate

      Remove the 2 rear No. 1 disc brake pad support plates from the rear disc brake cylinder mounting LH.

10. REMOVE REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE

    Note

    If it is necessary to remove the pad support plates, replace them with new ones.

    
    

    1. Remove the 2 rear No. 2 disc brake pad support plates from the rear disc brake cylinder mounting LH.

11. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH

    
    

    1. 

       Remove the 2 bolts and rear disc brake cylinder mounting LH.

12. REMOVE REAR DISC BRAKE BUSH DUST BOOT

    
    

    1. Remove the rear disc brake bush dust boot from the rear disc brake cylinder mounting LH.

13. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH

    
    

    1. Remove the rear disc brake cylinder slide bush from the rear disc brake cylinder mounting LH.

14. REMOVE REAR DISC BRAKE CYLINDER HOLE PLUG

    
    

    1. Remove the rear disc brake cylinder hole plug from the rear disc brake cylinder mounting LH.

15. REMOVE REAR DISC

    
    

    1. 

       *a

       Matchmark

       Put matchmarks on the rear disc and axle hub if planning to reuse the disc.

    2. 

       Shoe Adjuster Contracts

       Turn the shoe adjuster until the disc turns freely, and then remove the disc.