VACUUM PUMP(for 1GD-FTV, 2GD-FTV) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

The vacuum pump assembly is listed as one of the 200000 km (124000 mile) maintenance parts. Make sure to disassemble and inspect it every 200000 km (124000 miles) and replace parts as necessary.

PROCEDURE


  1. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  2. REMOVE NO. 3 CAMSHAFT BEARING CAP

    Click here

  3. DISCONNECT UNION TO CONNECTOR TUBE HOSE


    1. B003P36

      Slide the clip and disconnect the union to connector tube hose from the vacuum pump assembly.

  4. DISCONNECT NO. 1 VACUUM TRANSMITTING HOSE


    1. Disconnect the No. 1 vacuum transmitting hose from the vacuum pump assembly.

  5. REMOVE VACUUM PUMP ASSEMBLY


    1. B003JVO

      Remove the 3 bolts from the vacuum pump.

    2. B003M17C01
      B003OFB Remove in this Direction

      Tilt and pull the vacuum pump upwards toward the rear while avoiding the dash panel to remove the vacuum pump.

      Note

      Do not damage the camshaft and vacuum pump shaft.

    3. Remove the No. 2 O-ring and No. 3 O-ring from the vacuum pump assembly.

  6. REMOVE CAMSHAFT OIL SEAL RETAINER


    1. Remove the camshaft oil seal retainer from the vacuum pump assembly.

  7. REMOVE VACUUM PUMP UNION


    1. Fix the vacuum pump in a vise between aluminum plates.

      Note

      Place aluminum plates on the vise to prevent damage to the pump.

    2. Remove the union bolt, vacuum pump union and 2 gaskets.