REAR DISC BRAKE PAD(except TSAM Made) REPLACEMENT

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

Note

After replacing the disc brake pads, the clearance between the disc brake pads and rear discs becomes larger and the brake pedal feel becomes softer. Therefore, after replacing the disc brake pads, depress the brake pedal several times and check the clearance and brake pedal feel.

PROCEDURE


  1. REMOVE REAR WHEEL

    Click here

  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. REMOVE REAR DISC BRAKE DUST BOOT PROTECTOR


    1. B003RKQ

      Remove the 2 bolts and rear disc brake dust boot protector from the rear disc brake cylinder assembly LH.

  4. REMOVE REAR DISC BRAKE PAD


    1. B003Q23C01
      *1 Hold
      *2 Turn

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly LH.

    2. B003QBN

      Lift up the rear disc brake cylinder assembly LH as shown in the illustration and remove the rear disc brake pads from the rear disc brake cylinder mounting LH.

      CAUTION:

      When removing the rear disc brake pad, make sure that your hands, etc., do not get caught in the rear disc brake cylinder assembly LH.

  5. REMOVE REAR DISC BRAKE ANTI SQUEAL SHIM KIT

    Click here

  6. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE


    1. Remove the rear disc brake pad wear indicator plate from the rear disc brake pads.

  7. INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE


    1. Install the rear disc brake pad wear indicator plate to the inner side disc brake pad.

      Tech Tips

      Install the rear disc brake pad wear indicator facing downward.

  8. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT

    Click here

  9. INSTALL REAR DISC BRAKE PAD


    1. B003PRKC01
      B003OFB Expand

      Using SST, push back the rear disc brake piston.

      Note

      Do not forcibly install the piston into the rear disc brake cylinder.

      SST
      09719-77010

    2. Lift up the rear disc brake cylinder assembly LH and install the rear disc brake pads to the rear disc brake cylinder mounting LH.

      CAUTION:

      When installing the rear disc brake pad, make sure that your hands, etc., do not get caught in the rear disc brake cylinder assembly LH.

      Note

      Make sure there is no oil or grease on the friction surface of the rear disc brake pads and rear disc.

    3. B003RZAC01
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pin and install the rear disc brake cylinder assembly LH to the disc brake cylinder mounting LH with the a bolt.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

    4. Depress the brake pedal several times.

  10. INSTALL DUST BOOT PROTECTOR LH


    1. Install the dust boot protector LH with the 2 bolts.

      Torque:
      7.9 N*m  { 81 kgf*cm, 70 in.*lbf }

  11. ADD BRAKE FLUID

    Click here

  12. INSTALL REAR WHEEL

    Click here