REAR BRAKE(except TSAM Made) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. B003P6ZC01
      *a Matchmark

      Align the matchmarks of the rear disc and axle hub and install the rear disc.

      Tech Tips

      When replacing the disc with a new one, select the installation position where the rear disc has the smallest runout.

  2. INSTALL REAR DISC BRAKE BUSH DUST BOOT


    1. B003O7VC01
      B003KT0 lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of a new rear disc brake bush dust boot where it contacts the rear disc brake cylinder mounting LH, and the entire inner circumference of both of its ends.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.

      Note

      Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the rear disc brake bush dust boot and rear disc brake cylinder mounting contact surfaces.

    2. Install the 2 rear disc brake bush dust boot to the rear disc brake cylinder mounting LH.

  3. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. B003QAHC10
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to a new rear disc brake rear cylinder slide pin where it contacts the rear disc brake cylinder slide bush.

    2. Install the rear disc brake cylinder slide bush to the rear disc brake rear cylinder slide pin.

  4. INSTALL REAR NO. 1 DISC BRAKE CYLINDER SLIDE PIN


    1. B003PSDC02
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part of the rear No. 1 disc brake cylinder slide pin.

    2. Install the rear No. 1 disc brake cylinder slide pin to the rear disc brake cylinder mounting LH.

    3. Push the rear No. 1 disc brake cylinder slide pin into the rear disc brake bush dust boot to align them.

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. B003ORWC05
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the rear disc brake rear cylinder slide pin.

    2. Install the rear disc brake rear cylinder slide pin to the disc brake cylinder mounting LH.

    3. Push the rear disc brake rear cylinder slide pin into the rear disc brake bush dust boot to align them.

  6. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH


    1. Install the rear disc brake cylinder mounting LH with the 2 bolts.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  7. INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE


    1. B003QI8C01
      *1 Rear No. 1 Disc Brake Pad Support Plate
      *2 Rear No. 2 Disc Brake Pad Support Plate

      Install the 2 rear No. 1 disc brake pad support plates to the rear disc brake cylinder mounting LH.

      Note


      • The shapes of the rear disc brake pad support plates differ. Therefore, when replacing a rear disc brake pad support plate with a new plate, make sure to check the part number and shape prior to installation.

      • When reusing a rear disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal proper to installation.

  8. INSTALL REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE


    1. Install the 2 rear No. 2 disc brake pad support plates to the rear disc brake cylinder mounting LH.

      Note


      • The shapes of the rear disc brake pad support plates differ. Therefore, when replacing a rear disc brake pad support plate with a new plate, make sure to check the part number and shape prior to installation.

      • When reusing a rear disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal proper to installation.

  9. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. B003J9IC01
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim
      *3 Pad Wear Indicator Plate

      Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to the inner rear disc brake pad.

      Note


      • When replacing a worn pad, the shims must be replaced together with the pads.

      • Install the shims in the correct positions and direction as shown in the illustration.

    2. Install the rear disc brake anti-squeal shim to the outer rear disc brake pad.

      Note

      When replacing a worn pad, the shims must be replaced together with the pads.

    3. Install the 2 rear disc brake pad wear indicator plates to the rear disc brake pads.

      Tech Tips

      Install the rear disc brake pad wear indicator facing downward.

  10. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads together with a rear disc brake anti-squeal shims to the rear disc brake cylinder mounting LH.

  11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. B003NNXC01
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly LH to the disc brake cylinder mounting LH with 2 new bolts.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

  12. INSTALL REAR DISC BRAKE DUST BOOT PROTECTOR


    1. Install the rear disc brake dust boot protector with the 2 bolts.

      Torque:
      7.9 N*m  { 81 kgf*cm, 70 in.*lbf }

  13. CONNECT REAR FLEXIBLE HOSE LH


    1. Connect the rear flexible hose LH to the rear disc brake cylinder assembly LH with the new union bolt and a new gasket.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  14. BLEED BRAKE LINE (w/ VSC)

    Click here

  15. BLEED BRAKE LINE (w/o VSC)

    Click here

  16. INSTALL REAR WHEEL

    Click here