REAR BRAKE(except TSAM Made) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

    Click here

  2. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  3. DISCONNECT REAR FLEXIBLE HOSE LH


    1. B003QH1

      Remove the union bolt and gasket from the rear disc brake cylinder assembly LH.

      Tech Tips

      Use a container to catch brake fluid as it drains out.

    2. Disconnect the rear flexible hose LH from the rear disc brake cylinder assembly LH.

  4. REMOVE REAR DISC BRAKE DUST BOOT PROTECTOR


    1. B003RKQ

      Remove the 2 bolts and rear disc brake dust boot protector from the rear disc brake cylinder assembly LH.

  5. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. B003RY5C01
      *1 Hold
      *2 Turn

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly LH.

  6. REMOVE REAR DISC BRAKE PAD


    1. Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting LH.

    2. Using a screwdriver, remove the pad wear indicator plates from the rear disc brake pads.

  7. REMOVE REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. Remove the No. 1 anti-squeal shim and No. 2 anti-squeal shim from the rear disc brake pads.

  8. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE


    1. Remove the rear disc brake pad wear indicator plate from the rear disc brake pads.

  9. REMOVE REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE

    Note

    If it is necessary to remove the pad support plates, replace them with new ones.


    1. B003OI3C01
      *1 Rear No. 1 Disc Brake Pad Support Plate
      *2 Rear No. 2 Disc Brake Pad Support Plate

      Remove the 2 rear No. 1 disc brake pad support plates from the rear disc brake cylinder mounting LH.

  10. REMOVE REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE

    Note

    If it is necessary to remove the pad support plates, replace them with new ones.


    1. Remove the 2 rear No. 2 disc brake pad support plates from the rear disc brake cylinder mounting LH.

  11. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH


    1. B003JH6

      Remove the 2 bolts and rear disc brake cylinder mounting LH.

  12. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. B003QTMC01
      *1 Rear Disc Brake Cylinder Slide Pin
      *2 Rear No. 1 Disc Brake Cylinder Slide Pin

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  13. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. B003QJXC03
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bush from the rear disc brake rear cylinder slide pin.

      Note

      Do not damage the rear disc brake rear cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

  14. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. B003KJU

      Remove the 2 rear disc brake bush dust boots from the disc brake cylinder mounting.

  15. REMOVE REAR DISC


    1. B003P6ZC01
      *a Matchmark

      Put matchmarks on the rear disc and axle hub if planning to reuse the disc.

    2. B003OVGC01
      B003OFB Shoe Adjuster Contracts

      Turn the shoe adjuster until the disc turns freely, and then remove the disc.