REAR BRAKE(for TSAM Made) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. TEMPORARILY INSTALL REAR DISC BRAKE BLEEDER PLUG


    1. Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder assembly LH.

      Tech Tips

      The rear disc brake bleeder plug will be tightened to the torque specification in the "Bleed Brake Line" procedures.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. B003QADC01
      B003KT0 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to a new piston seal.

    2. Install the piston seal to the rear disc brake cylinder assembly LH.

      Note

      Make sure the piston seal is securely installed to the groove of the rear disc brake cylinder assembly LH.

  4. INSTALL CYLINDER BOOT


    1. B003NGFC01
      B003KT0 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner circumference of a new cylinder boot.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the rear disc brake piston where it contacts the rear disc brake cylinder assembly LH.

    3. Install the cylinder boot to the rear disc brake piston.

    4. Install the rear disc brake piston to the rear disc brake cylinder assembly LH.

      Note

      Do not forcibly install the brake piston to the rear disc brake cylinder assembly LH.

  5. INSTALL REAR DISC BRAKE PISTON


    1. Install the cylinder boot to the rear disc brake cylinder assembly LH.

      Note

      Install the boot securely to the groove of the rear disc brake cylinder assembly LH.

    2. B003NQN

      Push in the rear disc brake piston by hand and install the cylinder boot into the groove of the rear disc brake piston.

      Note

      Install the boot securely to the groove of the piston.