MONOLITHIC CONVERTER(w/o DPF) REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

B003QVR

PROCEDURE


  1. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  2. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B003LA7

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold.

  3. REMOVE NO. 1 TURBO INSULATOR

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B003MQQ

      Remove the 3 bolts and No. 1 turbo insulator from the exhaust manifold and turbocharger sub-assembly.

  4. REMOVE NO. 2 EXHAUST PIPE SUPPORT STAY

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B003LA1

      Remove the bolt, 2 nuts and No. 2 exhaust pipe support stay from the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

  5. REMOVE EXHAUST PIPE SUPPORT STAY

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B003RLV

      Remove the 3 bolts and exhaust pipe support stay from the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

  6. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    CAUTION:

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.


    1. B003LOF

      Remove the nut, exhaust pipe clamp and exhaust manifold converter sub-assembly from the turbocharger sub-assembly.

    2. Remove the gasket.