FUEL FILTER(for Cylinder Block Side) REPLACEMENT

CAUTION / NOTICE / HINT

Note

Clean the diesel fuel filter assembly and remove dirt completely.

PROCEDURE


  1. REMOVE STARTER ASSEMBLY


  2. REMOVE FUEL FILTER CAP WITH ELEMENT


    1. B003P5L

      Disconnect the crankshaft position sensor connector and remove the 2 bolts.

    2. Detach the 3 clamps and disconnect the engine wire.

    3. B003JYG

      Remove the union bolt and gasket, disconnect the No. 4 fuel pipe sub-assembly from the fuel filter assembly.

    4. B003NU9

      Remove the 2 fuel pipe clamps from the No. 3 fuel pipe and fuel filter assembly.

      Note

      Do not scratch or dent the installation surface of the No. 4 fuel pipe sub-assembly.

    5. B003MCE

      Remove the union bolt and gasket, disconnect the No. 3 fuel pipe from the fuel filter assembly.

    6. B003LBK

      Loosen the 4 screws.

    7. B003RUP

      Remove the 2 nuts and disconnect the fuel filter assembly from the cylinder block sub-assembly.

    8. B003LBK

      Remove the 4 screws and fuel filter element from the fuel filter assembly.

      Tech Tips

      Use a container to catch the draining fuel.

    9. B003QO2

      Remove the O-ring from the fuel filter assembly.

  3. INSTALL FUEL FILTER CAP WITH ELEMENT


    1. Apply a light coat of diesel fuel to a new O-ring.

    2. Install the O-ring to the fuel filter assembly.

    3. Temporarily install a new fuel filter element with cap to the fuel filter assembly with the 4 screws.

    4. B003JSPN01

      Tighten the 4 screws in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Check the torque of screw 1 after tightening screw 4.

    5. Connect the fuel filter assembly to the cylinder block sub-assembly with the 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    6. Install the No. 3 fuel pipe and a new gasket to the fuel filter assembly with the union bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    7. B003JYEC02
      *a Paint Mark
      *b 0 to 2 mm (0 to 0.0787 in.)

      Install the 2 fuel pipe clamps to the fuel filter assembly and No. 3 fuel pipe.

      Note

      Be careful that the fuel pipe clamp and No. 4 fuel pipe sub-assembly do not interfere with each other.

      Tech Tips

      Make sure the fuel pipe clamp is oriented as shown in the illustration.

    8. Install the No. 4 fuel pipe sub-assembly and a new gasket with the union bolt to the fuel filter assembly.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    9. B003P5LN01

      Connect the crankshaft position sensor connector.

    10. Attach the 3 clamps and connect the engine wire with the 2 bolts.

      Torque:
      for bolt A
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
      for bolt B
      18.5 N*m  { 189 kgf*cm, 14 ft.*lbf }

  4. INSTALL STARTER ASSEMBLY


  5. BLEED AIR FROM FUEL SYSTEM

    Click here

  6. INSPECT FOR FUEL LEAK

    Click here