INTERCOOLER REMOVAL

PROCEDURE


  1. REMOVE FRONT BUMPER COVER

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  2. REMOVE RADIATOR SIDE DEFLECTOR LH

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  3. REMOVE RADIATOR SIDE DEFLECTOR RH

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  4. REMOVE NO. 1 AIR HOSE

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  5. REMOVE NO. 1 AIR TUBE


    1. B003PUU

      Remove the 2 bolts from the No. 1 air tube.

    2. Loosen the hose clamp and remove the No. 1 air tube from the intercooler assembly.

    3. Loosen the hose clamp and remove the No. 2 air hose from the No. 1 air tube.

  6. REMOVE NO. 4 AIR HOSE

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  7. REMOVE NO. 2 AIR TUBE


    1. B003N3Q

      Detach the 4 clamps and disconnect the oil return hose.

    2. B003SAK

      Remove the 2 bolts from the No. 2 air tube.

    3. Loosen the hose clamp and remove the No. 2 air tube from the intercooler assembly.

  8. DISCONNECT HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. B003NY7

      Disconnect the 3 connectors from the high pitched horn assembly, low pitched horn assembly and hood lock assembly.

    2. Detach the 5 wire harness clamps and disconnect the wire harness.

    3. B003Q4H

      Remove the 3 bolts and disconnect the hood lock support sub-assembly.

      Tech Tips

      Do not bend the hood lock cable.

  9. REMOVE INTERCOOLER ASSEMBLY


    1. B003ON2

      Remove the 2 bolts.

    2. Detach the 2 guides and remove the intercooler assembly from the lower radiator support assembly.

      Tech Tips

      Tilt the intercooler assembly and lift up to remove it.

  10. REMOVE GROMMET


    1. Remove the 2 grommets from the lower radiator support assembly.