INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. DRAIN ENGINE COOLANT

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  3. REMOVE V-BANK COVER

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  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE

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  5. REMOVE V-BANK COVER BRACKET


    1. B003JET

      Remove the 2 bolts and V-bank cover bracket.

  6. REMOVE INTAKE AIR SURGE TANK


    1. B003NCE

      Slide the clip and disconnect the No. 4 water by-pass hose from the throttle body with motor assembly.

    2. Slide the clip and disconnect the No. 5 water by-pass hose from the throttle body with motor assembly.

    3. Disconnect the throttle body with motor connector.

    4. B003JKN

      Slide the clip and disconnect the fuel vapor feed hose from the purge VSV.

    5. Disconnect the connector and detach the wire harness clamp.

    6. B003P0Z

      Disconnect the connector and detach the 2 wire harness clamps.

    7. B003LH6

      Slide the clip and disconnect the No. 1 PCV hose from the intake air surge tank.

    8. Slide the clip and disconnect the purge line hose from the intake air surge tank.

    9. B003NRV

      Detach the 2 wire harness clamps.

    10. B003MLQ

      Remove the 2 bolts and disconnect the water hose sub-assembly.

    11. B003LTF

      Remove the 2 bolts and throttle body bracket.

    12. B003KNM

      Remove the bolt and oil baffle plate.

    13. B003OZL

      Remove the 2 bolts and No. 1 surge tank stay.

    14. B003NVP

      Remove the 2 bolts and No. 2 surge tank stay.

    15. B003NMA

      Using an 8 mm hexagon wrench, remove the 4 bolts, 2 nuts and intake air surge tank and gasket.

  7. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

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  8. DISCONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY

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  9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  10. REMOVE INTAKE MANIFOLD


    1. B003SG3

      Remove the 10 bolts, intake manifold and 2 gaskets.

  11. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using an E7 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.