CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pin unless it is being replaced.


    1. Remove the straight pin from the cylinder block sub-assembly.

    2. Using a plastic-faced hammer, tap in a new straight pin to the cylinder block sub-assembly.

      B003PPUC01
      *a Engine Front Side *b Engine Rear Side
      *c 36 mm (1.42 in.) *d 10 mm (0.394 in.)
      *e 18 mm (0.709 in.) *f 6.0 mm (0.236 in.)
      *g 11 mm (0.433 in.) *h 22 mm (0.866 in.)
      *i 8.0 mm (0.315 in.) *j Protrusion Height
      Standard Protrusion Height
      Item Specified Condition
      Straight Pin A 18 to 20 mm (0.709 to 0.787 in.)
      Straight Pin B 8.0 to 10 mm (0.315 to 0.394 in.)
      Straight Pin C 4.0 to 6.0 mm (0.157 to 0.236 in.)
      Straight Pin D 10 to 12 mm (0.394 to 0.472 in.)

  2. REPLACE RING PIN

    Note

    It is not necessary to remove the ring pin unless it is being replaced.


    1. Remove the ring pin from the cylinder block sub-assembly.

    2. Using a plastic-faced hammer, tap in a new ring pin to the cylinder block sub-assembly.

      Standard protrusion height
      5.5 to 7.5 mm (0.217 to 0.295 in.)
      B003N5BC01
      *a Protrusion Height - -