DIESEL THROTTLE BODY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the diesel throttle body assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Replacement of diesel throttle body assembly Perform initialization -

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PROCEDURE


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B003K81

      Remove the 2 nuts from the No. 1 engine cover bracket and No. 2 engine cover bracket.

    2. Detach the 2 clips and No. 1 engine cover sub-assembly from the No. 2 water by-pass pipe.

      Note

      Make sure to lift the No. 1 engine cover sub-assembly upward, Pulling the No. 1 engine cover sub-assembly towards you may damage the No. 1 engine cover sub-assembly.

  2. REMOVE NO. 4 AIR HOSE


    1. B003RCZ

      Detach the 4 clamps.

    2. Slide the 2 clips and disconnect the oil return hose from the intercooler assembly and engine oil level dipstick guide.

    3. Loosen the 2 hose clamps and remove the No. 4 air hose.

  3. REMOVE INTERCOOLER AIR TUBE


    1. Disconnect the connector from the intake air temperature sensor.

    2. B003N5S

      Loosen the hose clamp and remove the intercooler air tube from the diesel throttle body assembly.

  4. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. B003RPX

      Remove the bolt and disconnect the fuel hose bracket from the diesel throttle body assembly.

    2. B003RF2

      Disconnect the connector and clamp.

    3. Remove the 2 bolts, 2 nuts, diesel throttle body assembly and gasket.

    4. B003MJ7

      Disconnect the connector to remove the emission control valve wire from the diesel throttle body assembly.