AXLE AND DIFFERENTIAL SERVICE DATA

AXLE
Front axle hub backlash Maximum 0.05 mm (0.00197 in.)
Front axle hub deviation Maximum 0.05 mm (0.00197 in.)
Rear axle shaft runout Maximum 1.50 mm (0.0591 in.)
Rear axle shaft flange runout Maximum 0.05 mm (0.00197 in.)
Front Differential Carrier Assembly
Companion flange runout Vertical Maximum: 0.10 mm (0.00394 in.)
Lateral Maximum: 0.10 mm (0.00394 in.)

Total preload (Starting Torque)

(Front differential carrier oil seal)

 New bearing 1.3 to 2.9 N*m (14 to 29 kgf*cm, 12 to 25 in.*lbf)
Reused bearing 1.29 to 2.79 N*m (14 to 28 kgf*cm, 12 to 24 in.*lbf)
Front Differential Carrier Oil Seal 2.7 to 3.3 mm (0.107 to 0.129 in.)
Differential side gear shaft oil seal for LH Side 0 to 0.14 mm (0 to 0.00511 in.)
for RH Side

Drive pinion preload (Starting Torque)

(Front differential carrier)

 New bearing 0.98 to 1.92 N*m (10 to 19 kgf*cm, 9 to 16 in.*lbf)
Reused bearing 0.97 to 1.81 N*m (10 to 18 kgf*cm, 9 to 16 in.*lbf)

Total preload (Starting Torque)

(Front differential carrier)

 New bearing 1.3 to 2.9 N*m (14 to 29 kgf*cm, 12 to 25 in.*lbf)
Reused bearing 1.29 to 2.79 N*m (14 to 28 kgf*cm, 12 to 24 in.*lbf)
Drive pinion to ring gear backlash 0.11 to 0.21 mm (0.00433 to 0.00826 in.)
Side gear backlash 0.15 mm (0.00591 in.)
Side gear thrust washer thickness 1.48 to 1.52 mm (0.0583 to 0.0598 in.)
1.53 to 1.57 mm (0.0603 to 0.0618 in.)
1.58 to 1.62 mm (0.0622 to 0.0637 in.)
1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.68 to 1.72 mm (0.0662 to 0.0677 in.)
1.73 to 1.77 mm (0.0682 to 0.0696 in.)
1.78 to 1.82 mm (0.0701 to 0.0716 in.)
1.83 to 1.87 mm (0.0721 to 0.0736 in.)
1.88 to 1.92 mm (0.0741 to 0.0755 in.)

Plate washer LH thickness

(Side opposite ring gear)

 90564-50184 1.57 to 1.59 mm (0.0619 to 0.0625 in.)
90564-50124 1.59 to 1.61 mm (0.0626 to 0.0633 in.)
90564-50185 1.61 to 1.63 mm (0.0634 to 0.0641 in.)
90564-50186 1.63 to 1.65 mm (0.0642 to 0.0649 in.)
90564-50126 1.65 to 1.67 mm (0.0650 to 0.0657 in.)
90564-50187 1.67 to 1.69 mm (0.0658 to 0.0665 in.)
90564-50188 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
90564-50128 1.71 to 1.73 mm (0.0674 to 0.0681 in.)
90564-50189 1.73 to 1.75 mm (0.0682 to 0.0688 in.)
90564-50190 1.75 to 1.77 mm (0.0689 to 0.0696 in.)
90564-50130 1.77 to 1.79 mm (0.0697 to 0.0704 in.)
90564-50191 1.79 to 1.81 mm (0.0705 to 0.0712 in.)
90564-50192 1.81 to 1.83 mm (0.0713 to 0.0720 in.)
90564-50132 1.83 to 1.85 mm (0.0721 to 0.0728 in.)
90564-50193 1.85 to 1.87 mm (0.0729 to 0.0736 in.)
90564-50194 1.87 to 1.89 mm (0.0737 to 0.0744 in.)
90564-50134 1.89 to 1.91 mm (0.0744 to 0.0751 in.)
90564-50195 1.91 to 1.93 mm (0.0752 to 0.0759 in.)
90564-50196 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
90564-50136 1.95 to 1.97 mm (0.0768 to 0.0775 in.)
90564-50197 1.97 to 1.99 mm (0.0776 to 0.0783 in.)
90564-50198 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
90564-50138 2.01 to 2.03 mm (0.0792 to 0.0799 in.)
90564-50199 2.03 to 2.05 mm (0.0800 to 0.0807 in.)
90564-50200 2.05 to 2.07 mm (0.0808 to 0.0814 in.)
90564-50140 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-50201 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-50202 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-50142 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-50203 2.15 to 2.17 mm (0.0847 to 0.0854 in.)

Plate washer RH thickness

(Ring gear side)

 90564-50204 1.57 to 1.59 mm (0.0619 to 0.0625 in.)
90564-50154 1.59 to 1.61 mm (0.0626 to 0.0633 in.)
90564-50205 1.61 to 1.63 mm (0.0634 to 0.0641 in.)
90564-50206 1.63 to 1.65 mm (0.0642 to 0.0649 in.)
90564-50156 1.65 to 1.67 mm (0.0650 to 0.0657 in.)
90564-50207 1.67 to 1.69 mm (0.0658 to 0.0665 in.)
90564-50208 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
90564-50158 1.71 to 1.73 mm (0.0674 to 0.0681 in.)
90564-50209 1.73 to 1.75 mm (0.0682 to 0.0688 in.)
90564-50210 1.75 to 1.77 mm (0.0689 to0.0696 in.)
90564-50160 1.77 to 1.79 mm (0.0697 to 0.0704 in.)
90564-50211 1.79 to 1.81 mm (0.0705 to 0.0712 in.)
90564-50212 1.81 to 1.83 mm (0.0713 to 0.0720 in.)
90564-50162 1.83 to 1.85 mm (0.0721 to 0.0728 in.)
90564-50213 1.85 to 1.87 mm (0.0729 to 0.0736 in.)
90564-50214 1.87 to 1.89 mm (0.0737 to 0.0744 in.)
90564-50164 1.89 to 1.91 mm (0.0744 to 0.0751 in.)
90564-50215 1.91 to 1.93 mm (0.0752 to 0.0759 in.)
90564-50216 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
90564-50166 1.95 to 1.97 mm (0.0768 to 0.0775 in.)
90564-50217 1.97 to 1.99 mm (0.0776 to 0.0783 in.)
90564-50218 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
90564-50168 2.01 to 2.03 mm (0.0792 to 0.0799 in.)
90564-50219 2.03 to 2.05 mm (0.0800 to 0.0807 in.)
90564-50220 2.05 to 2.07 mm (0.0808 to 0.0814 in.)
90564-50170 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-50221 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-50222 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-50172 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-50223 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
Drive pinion washer thickness 90564-35109 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
90564-35110 1.72 to 1.74 mm (0.0678 to 0.0685 in.)
90564-35111 1.75 to 1.77 mm (0.0689 to 0.0696 in.)
90564-35112 1.78 to 1.80 mm (0.0701 to 0.0708 in.)
90564-35113 1.81 to 1.83 mm (0.0713 to 0.0720 in.)
90564-35114 1.84 to 1.86 mm (0.0725 to 0.0732 in.)
90564-35115 1.87 to 1.89 mm (0.0737 to 0.0744 in.)
90564-35116 1.90 to 1.92 mm (0.0748 to 0.0755 in.)
90564-35117 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
90564-35118 1.96 to 1.98 mm (0.0772 to 0.0779 in.)
90564-35119 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
90564-35120 2.02 to 2.04 mm (0.0796 to 0.0803 in.)
90564-35121 2.05 to 2.07 mm (0.0807 to 0.0814 in.)
90564-35123 2.08 to 2.10 mm (0.0819 to 0.0826 in.)
90564-35124 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-35125 2.14 to 2.16 mm (0.0843 to 0.0850 in.)
90564-35126 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
90564-35127 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90564-35128 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
90564-36129 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90564-35130 2.29 to 2.31 mm (0.0902 to 0.0909 in.)
90564-35131 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
Rear Differential Carrier Assembly (w/ Differential Lock)
Companion flange runout Vertical 0.10 mm (0.00394 in.)
Lateral 0.10 mm (0.00394 in.)
Rear differential carrier oil seal Rear Differential Carrier Oil Seal Depth 0 to 0.3 mm (0 to 0.0118 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

 New bearing 1.51 to 3.48 N*m (16 to 35kgf*cm, 14 to 30 in.*lbf)
Reused bearing 1.53 to 3.34 N*m (16 to 34kgf*cm, 14 to 29 in.*lbf)

Total preload

(Rear differential carrier)

 3.583 New bearing 1.90 to 4.2 N*m (20 to 42 kgf*cm, 17 to 37 in.*lbf)
Reused bearing 1.92 to 4.02 N*m (20 to 40 kgf*cm, 17 to 35 in.*lbf)
3.909 New bearing 1.87 to 4.15 N*m (20 to 42 kgf*cm, 17 to 36 in.*lbf)
Reused bearing 1.90 to 3.97 N*m (20 to 40 kgf*cm, 17 to 35 in.*lbf)
Ring gear runout Maximum: 0.07 mm (0.00276 in.)
Ring gear backlash 0.10 to 0.20 mm (0.00394 to 0.00787 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Differential case runout Maximum: 0.07 mm (0.00276 in.)
Differential side gear No. 1 differential side gear thrust washer thickness 1.05 to 1.15 mm (0.0414 to 0.0452 in.)
1.15 to 1.25 mm (0.0453 to 0.0492 in.)
1.25 to 1.35 mm (0.0493 to 0.0531 in.)
1.35 to 1.45 mm (0.0532 to 0.0570 in.)

Differential side gear

(dog clutch)

 No. 2 differential side gear thrust washer thickness 1.05 to 1.15 mm (0.0414 to 0.0452 in.)
1.15 to 1.25 mm (0.0453 to 0.0492 in.)
1.25 to 1.35 mm (0.0493 to 0.0531 in.)
1.35 to 1.45 mm (0.0532 to 0.0570 in.)
No. 3 differential side gear thrust washer thickness 1.35 to 1.45 mm (0.0532 to 0.0570 in.)

Plate washer LH thickness

(Ring Gear Side)

 90564-59044 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-59045 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-59046 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-59047 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-59048 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
90564-59049 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
90564-59050 2.19 to 2.21 mm (0.0863 to 0.0870 in.)
90564-59051 2.21 to 2.23 mm (0.0871 to 0.0877 in.)
90564-59052 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
90564-59053 2.25 to 2.27 mm (0.0886 to 0.0893 in.)
90564-59054 2.27 to 2.29 mm (0.0894 to 0.0901 in.)
90564-59055 2.29 to 2.31 mm (0.0902 to 0.0909 in.)
90564-59056 2.31 to 2.33 mm (0.0910 to 0.0917 in.)
90564-59057 2.33 to 2.35 mm (0.0918 to 0.0925 in.)
90564-59058 2.35 to 2.37 mm (0.0926 to 0.0933 in.)
90564-59059 2.37 to 2.39 mm (0.0934 to 0.0940 in.)
90564-59060 2.39 to 2.41 mm (0.0941 to 0.0948 in.)
90564-59061 2.41 to 2.43 mm (0.0949 to 0.0956 in.)
90564-59062 2.43 to 2.45 mm (0.0957 to 0.0964 in.)
90564-59063 2.45 to 2.47 mm (0.0965 to 0.0972 in.)
90564-59064 2.47 to 2.49 mm (0.0973 to 0.0980 in.)
90564-59065 2.49 to 2.51 mm (0.0981 to 0.0988 in.)
90564-59066 2.51 to 2.53 mm (0.0989 to 0.0996 in.)
90564-59067 2.53 to 2.55 mm (0.0997 to 0.1003 in.)
90564-59068 2.55 to 2.57 mm (0.1004 to 0.1011 in.)
90564-59069 2.57 to 2.59 mm (0.1012 to 0.1019 in.)
90564-59070 2.59 to 2.61 mm (0.1020 to 0.1027 in.)
90564-59071 2.61 to 2.63 mm (0.1028 to 0.1035 in.)
90564-59072 2.63 to 2.65 mm (0.1036 to 0.1043 in.)
90564-59073 2.65 to 2.67 mm (0.1044 to 0.1051 in.)
90564-59074 2.67 to 2.69 mm (0.1052 to 0.1059 in.)

Plate washer RH thickness

(Solenoid Side)

 90564-59075 2.05 to 2.07 mm (0.0807 to 0.0814 in.)
90564-59076 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-59077 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-59078 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-59079 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-59080 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
90564-59081 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
90564-59082 2.19 to 2.21 mm (0.0863 to 0.0870 in.)
90564-59083 2.21 to 2.23 mm (0.0871 to 0.0877 in.)
90564-59084 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
90564-59085 2.25 to 2.27 mm (0.0886 to 0.0893 in.)
90564-59086 2.27 to 2.29 mm (0.0894 to 0.0901 in.)
90564-59087 2.29 to 2.31 mm (0.0902 to 0.0909 in.)
90564-59088 2.31 to 2.33 mm (0.0910 to 0.0917 in.)
90564-59089 2.33 to 2.35 mm (0.0918 to 0.0925 in.)
90564-59090 2.35 to 2.37 mm (0.0926 to 0.0933 in.)
90564-59091 2.37 to 2.39 mm (0.0934 to 0.0940 in.)
90564-59092 2.39 to 2.41 mm (0.0941 to 0.0948 in.)
90564-59093 2.41 to 2.43 mm (0.0949 to 0.0956 in.)
90564-59094 2.43 to 2.45 mm (0.0957 to 0.0964 in.)
90564-59095 2.45 to 2.47 mm (0.0965 to 0.0972 in.)
90564-59096 2.47 to 2.49 mm (0.0973 to 0.0980 in.)
90564-59097 2.49 to 2.51 mm (0.0981 to 0.0988 in.)
90564-59098 2.51 to 2.53 mm (0.0989 to 0.0996 in.)
90564-59099 2.53 to 2.55 mm (0.0997 to 0.1003 in.)
90564-59100 2.55 to 2.57 mm (0.1004 to 0.1011 in.)
90564-59101 2.57 to 2.59 mm (0.1012 to 0.1019 in.)
90564-59102 2.59 to 2.61 mm (0.1020 to 0.1027 in.)
90564-59103 2.61 to 2.63 mm (0.1028 to 0.1035 in.)
90564-59104 2.63 to 2.65 mm (0.1036 to 0.1043 in.)
90564-59105 2.65 to 2.67 mm (0.1044 to 0.1051 in.)
90564-59106 2.67 to 2.69 mm (0.1052 to 0.1059 in.)
Adjust shim thickness 90564-78001 1.71 to 1.73 mm (0.0674 to 0.0681 in.)
90564-78002 1.73 to 1.75 mm (0.0682 to 0.0688 in.)
90564-78003 1.75 to 1.77 mm (0.0689 to 0.0696 in.)
90564-78004 1.77 to 1.79 mm (0.0697 to 0.0704 in.)
90564-78005 1.79 to 1.81 mm (0.0705 to 0.0712 in.)
90564-78006 1.81 to 1.83 mm (0.0713 to 0.0720 in.)
90564-78007 1.83 to 1.85 mm (0.0721 to 0.0728 in.)
90564-78008 1.85 to 1.87 mm (0.0729 to 0.0736 in.)
90564-78009 1.87 to 1.89 mm (0.0737 to 0.0744 in.)
90564-78010 1.89 to 1.91 mm (0.0745 to 0.0751 in.)
90564-78011 1.91 to 1.93 mm (0.0752 to 0.0759 in.)
90564-78012 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
90564-78013 1.95 to 1.97 mm (0.0768 to 0.0775 in.)
90564-78014 1.97 to 1.99 mm (0.0776 to 0.0783 in)
90564-78015 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
90564-78016 2.01 to 2.03 mm (0.0792 to 0.0799 in.)
90564-78017 2.03 to 2.05 mm (0.0780 to 0.0807 in.)
90564-78018 2.05 to 2.07 mm (0.0808 to 0.0814 in.)
90564-78019 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-78020 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-78021 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-78022 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-78023 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
90564-78024 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
Solenoid Assembly
Tester Connection Switch Condition Specified Condition
1 (M2) - 2 (M1) Always 2.65 to 2.95 Ω
Rear Differential Carrier Assembly (w/o Differential Lock)
Companion flange runout Vertical 0.10 mm (0.00394 in.)
Lateral 0.10 mm (0.00394 in.)
Rear differential carrier oil seal Rear Differential Carrier Oil Seal Depth 0 to 0.3 mm (0 to 0.0118 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

3.583

3.909

4.100

4.555

 New bearing 1.51 to 3.48 N*m (16 to 35 kgf*cm, 14 to 30 in.*lbf)
Reused bearing 1.53 to 3.34 N*m (16 to 34 kgf*cm, 14 to 29 in.*lbf)

Total preload

(Rear differential carrier)

 3.583 New bearing 1.9 to 4.2 N*m (20 to 42 kgf*cm, 17 to 37 in.*lbf)
Reused bearing 1.92 to 4.02 N*m (20 to 40 kgf*cm, 17 to 35 in.*lbf)
3.909 New bearing 1.87 to 4.15 N*m (20 to 42 kgf*cm, 17 to 36 in.*lbf)
Reused bearing 1.9 to 3.97 N*m (20 to 40 kgf*cm, 17 to 35 in.*lbf)
4.100 New bearing 1.86 to 4.12 N*m (19 to 42 kgf*cm, 17 to 36 in.*lbf)
Reused bearing 1.89 to 3.94 N*m (20 to 40 kgf*cm, 17 to 34 in.*lbf)
4.555 New bearing 1.84 to 4.07 N*m (19 to 41 kgf*cm, 17 to 36 in.*lbf)
Reused bearing 1.86 to 3.89 N*m (19 to 39 kgf*cm, 17 to 34 in.*lbf)
Ring gear runout Maximum: 0.07 mm (0.00276 in.)
Ring gear backlash 0.10 to 0.20 mm (0.00394 to 0.00787 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Differential case runout Maximum: 0.07 mm (0.00276 in.)
Side gear thrust washer thickness 41361-0K110 1.43 to 1.47 mm (0.0563 to 0.0578 in.)
41361-0K300 1.48 to 1.52 mm (0.0583 to 0.0598 in.)
41361-0K310 1.53 to 1.57 mm (0.0603 to 0.0618 in.)
41361-0K320 1.58 to 1.62 mm (0.0622 to 0.0637 in.)
41361-0K330 1.63 to 1.67 mm (0.0642 to 0.0657 in.)
41361-0K340 1.68 to 1.72 mm (0.0662 to 0.0677 in.)
41361-0K350 1.73 to 1.77 mm (0.0682 to 0.0696 in.)
41361-0K360 1.78 to 1.82 mm (0.0701 to 0.0716 in.)
41361-0K370 1.83 to 1.87 mm (0.0721 to 0.0736 in.)

Plate washer LH thickness

(Back Side)

 90564-59044 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-59045 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-59046 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-59047 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-59048 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
90564-59049 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
90564-59050 2.19 to 2.21 mm (0.0863 to 0.0870 in.)
90564-59051 2.21 to 2.23 mm (0.0871 to 0.0877 in.)
90564-59052 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
90564-59053 2.25 to 2.27 mm (0.0886 to 0.0893 in.)
90564-59054 2.27 to 2.29 mm (0.0894 to 0.0901 in.)
90564-59055 2.29 to 2.31 mm (0.0902 to 0.0909 in.)
90564-59056 2.31 to 2.33 mm (0.0910 to 0.0917 in.)
90564-59057 2.33 to 2.35 mm (0.0918 to 0.0925 in.)
90564-59058 2.35 to 2.37 mm (0.0926 to 0.0933 in.)
90564-59059 2.37 to 2.39 mm (0.0934 to 0.0940 in.)
90564-59060 2.39 to 2.41 mm (0.0941 to 0.0948 in.)
90564-59061 2.41 to 2.43 mm (0.0949 to 0.0956 in.)
90564-59062 2.43 to 2.45 mm (0.0957 to 0.0964 in.)
90564-59063 2.45 to 2.47 mm (0.0965 to 0.0972 in.)
90564-59064 2.47 to 2.49 mm (0.0973 to 0.0980 in.)
90564-59065 2.49 to 2.51 mm (0.0981 to 0.0988 in.)
90564-59066 2.51 to 2.53 mm (0.0989 to 0.0996 in.)
90564-59067 2.53 to 2.55 mm (0.0997 to 0.1003 in.)
90564-59068 2.55 to 2.57 mm (0.1004 to 0.1011 in.)
90564-59069 2.57 to 2.59 mm (0.1012 to 0.1019 in.)
90564-59070 2.59 to 2.61 mm (0.1020 to 0.1027 in.)
90564-59071 2.61 to 2.63 mm (0.1028 to 0.1035 in.)
90564-59072 2.63 to 2.65 mm (0.1036 to 0.1043 in.)
90564-59073 2.65 to 2.67 mm (0.1044 to 0.1051 in.)
90564-59074 2.67 to 2.69 mm (0.1052 to 0.1059 in.)

Plate washer RH thickness

(Teeth Side)

 90564-59075 2.05 to 2.07 mm (0.0807 to 0.0814 in.)
90564-59076 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-59077 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-59078 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-59079 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-59080 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
90564-59081 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
90564-59082 2.19 to 2.21 mm (0.0863 to 0.0870 in.)
90564-59083 2.21 to 2.23 mm (0.0871 to 0.0877 in.)
90564-59084 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
90564-59085 2.25 to 2.27 mm (0.0886 to 0.0893 in.)
90564-59086 2.27 to 2.29 mm (0.0894 to 0.0901 in.)
90564-59087 2.29 to 2.31 mm (0.0902 to 0.0909 in.)
90564-59088 2.31 to 2.33 mm (0.0910 to 0.0917 in.)
90564-59089 2.33 to 2.35 mm (0.0918 to 0.0925 in.)
90564-59090 2.35 to 2.37 mm (0.0926 to 0.0933 in.)
90564-59091 2.37 to 2.39 mm (0.0934 to 0.0940 in.)
90564-59092 2.39 to 2.41 mm (0.0941 to 0.0948 in.)
90564-59093 2.41 to 2.43 mm (0.0949 to 0.0956 in.)
90564-59094 2.43 to 2.45 mm (0.0957 to 0.0964 in.)
90564-59095 2.45 to 2.47 mm (0.0965 to 0.0972 in.)
90564-59096 2.47 to 2.49 mm (0.0973 to 0.0980 in.)
90564-59097 2.49 to 2.51 mm (0.0981 to 0.0988 in.)
90564-59098 2.51 to 2.53 mm (0.0989 to 0.0996 in.)
90564-59099 2.53 to 2.55 mm (0.0997 to 0.1003 in.)
90564-59100 2.55 to 2.57 mm (0.1004 to 0.1011 in.)
90564-59101 2.57 to 2.59 mm (0.1012 to 0.1019 in.)
90564-59102 2.59 to 2.61 mm (0.1020 to 0.1027 in.)
90564-59103 2.61 to 2.63 mm (0.1028 to 0.1035 in.)
90564-59104 2.63 to 2.65 mm (0.1036 to 0.1043 in.)
90564-59105 2.65 to 2.67 mm (0.1044 to 0.1051 in.)
90564-59106 2.67 to 2.69 mm (0.1052 to 0.1059 in.)
Adjust shim thickness 90564-78001 1.71 to 1.73 mm (0.0674 to 0.0681 in.)
90564-78002 1.73 to 1.75 mm (0.0682 to 0.0688 in.)
90564-78003 1.75 to 1.77 mm (0.0689 to 0.0696 in.)
90564-78004 1.77 to 1.79 mm (0.0697 to 0.0704 in.)
90564-78005 1.79 to 1.81 mm (0.0705 to 0.0712 in.)
90564-78006 1.81 to 1.83 mm (0.0713 to 0.0720 in.)
90564-78007 1.83 to 1.85 mm (0.0721 to 0.0728 in.)
90564-78008 1.85 to 1.87 mm (0.0729 to 0.0736 in.)
90564-78009 1.87 to 1.89 mm (0.0737 to 0.0744 in.)
90564-78010 1.89 to 1.91 mm (0.0745 to 0.0751 in.)
90564-78011 1.91 to 1.93 mm (0.0752 to 0.0759 in.)
90564-78012 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
90564-78013 1.95 to 1.97 mm (0.0768 to 0.0775 in.)
90564-78014 1.97 to 1.99 mm (0.0776 to 0.0783 in.)
90564-78015 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
90564-78016 2.01 to 2.03 mm (0.0792 to 0.0799 in.)
90564-78017 2.03 to 2.05 mm (0.0780 to 0.0807 in.)
90564-78018 2.05 to 2.07 mm (0.0808 to 0.0814 in.)
90564-78019 2.07 to 2.09 mm (0.0815 to 0.0822 in.)
90564-78020 2.09 to 2.11 mm (0.0823 to 0.0830 in.)
90564-78021 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-78022 2.13 to 2.15 mm (0.0839 to 0.0846 in.)
90564-78023 2.15 to 2.17 mm (0.0847 to 0.0854 in.)
90564-78024 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
Rear Differential Carrier Assembly (for Pre-Runner)
Companion flange runout Vertical 0.10 mm (0.00394 in.)
Lateral 0.10 mm (0.00394 in.)

Total preload

(Rear differential carrier oil seal)

 New bearing 1.41 to 2.66 N*m (15 to 27 kgf*cm,13 to 23 in.*lbf)
Reused bearing 1.42 to 2.45 N*m (15 to 24 kgf*cm, 13 to 21 in.*lbf)
Rear differential carrier oil seal Rear Differential Carrier Oil Seal Depth 0.4 to 1.0 mm (0.0158 to 0.0393 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

 New bearing 0.99 to 1.94 N*m (11 to 19 kgf*cm, 9 to 17 in.*lbf)
Reused bearing 0.99 to 1.82 N*m (11 to 18 kgf*cm, 9 to 16 in.*lbf)

Total preload

(Rear differential carrier)

 New bearing 1.4 to 2.63 N*m (15 to 26 kgf*cm, 13 to 23 in.*lbf)
Reused bearing 1.4 to 2.42 N*m (15 to 24 kgf*cm, 13 to 21 in.*lbf)
Ring gear runout Maximum: 0.07 mm (0.00276 in.)
Ring gear backlash 0.13 to 0.18 mm (0.00512 to 0.00708 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Differential case runout Maximum: 0.07 mm (0.00276 in.)
Side gear thrust washer thickness 41361-0K010 1.48 to 1.52 mm (0.0583 to 0.0598 in.)
41361-0K020 1.53 to 1.57 mm (0.0603 to 0.0618 in.)
41361-0K030 1.58 to 1.62 mm (0.0622 to 0.0637 in.)
41361-0K040 1.63 to 1.67 mm (0.0642 to 0.0657 in.)
41361-0K050 1.68 to 1.72 mm (0.0662 to 0.0677 in.)
41361-0K060 1.73 to 1.77 mm (0.0682 to 0.0696 in.)
41361-0K070 1.78 to 1.82 mm (0.0701 to 0.0716 in.)
41361-0K080 1.83 to 1.87 mm (0.0721 to 0.0736 in.)
41361-0K090 1.88 to 1.92 mm (0.0741 to 0.0755 in.)
Drive pinion plate washer thickness 90564-35109 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
90564-35110 1.72 to 1.74 mm (0.0678 to 0.0685 in.)
90564-35111 1.75 to 1.77 mm (0.0689 to 0.0696 in.)
90564-35112 1.78 to 1.80 mm (0.0701 to 0.0708 in.)
90564-35113 1.81 to 1.83 mm (0.0713 to 0.0720 in.)
90564-35114 1.84 to 1.86 mm (0.0725 to 0.0732 in.)
90564-35115 1.87 to 1.89 mm (0.0737 to 0.0744 in.)
90564-35116 1.90 to 1.92 mm (0.0748 to 0.0755 in.)
90564-35117 1.93 to 1.95 mm (0.0760 to 0.0767 in.)
90564-35118 1.96 to 1.98 mm (0.0772 to 0.0779 in.)
90564-35119 1.99 to 2.01 mm (0.0784 to 0.0791 in.)
90564-35120 2.02 to 2.04 mm (0.0796 to 0.0803 in.)
90564-35121 2.05 to 2.07 mm (0.0807 to 0.0814 in.)
90564-35123 2.08 to 2.10 mm (0.0819 to 0.0826 in.)
90564-35124 2.11 to 2.13 mm (0.0831 to 0.0838 in.)
90564-35125 2.14 to 2.16 mm (0.0843 to 0.0850 in.)
90564-35126 2.17 to 2.19 mm (0.0855 to 0.0862 in.)
90564-35127 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90564-35128 2.23 to 2.25 mm (0.0878 to 0.0885 in.)
90564-35129 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90564-35130 2.29 to 2.31 mm (0.0902 to 0.0909 in.)
90564-35131 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
Rear Differential Carrier Assembly (for DANA Made w/ Differential Lock)
Companion flange runout Vertical 0.10 mm (0.00394 in.)
Lateral 0.10 mm (0.00394 in.)
Rear differential carrier oil seal Rear Differential Carrier Oil Seal Depth 0 mm (0 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

 1.99 to 3.65 N*m (21 to 37 kgf*cm, 18 to 32 in.*lbf)

Total preload

(Rear differential carrier)

 3.583 2.27 to 4.30 N*m (24 to 43 kgf*cm, 21 to 38 in.*lbf)
3.909 2.25 to 4.24 N*m (23 to 43 kgf*cm, 20 to 37 in.*lbf)
4.100 2.24 to 4.22 N*m (23 to 43 kgf*cm, 20 to 37 in.*lbf)
4.300 2.23 to 4.19 N*m (23 to 42 kgf*cm, 20 to 37 in.*lbf)
4.555 2.21 to 4.16 N*m (23 to 42 kgf*cm, 20 to 36 in.*lbf)
Ring gear backlash 0.13 to 0.20 mm (0.00512 to 0.00787 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Differential case runout Maximum: 0.07 mm (0.00276 in.)
Differential side gear No. 1 differential side gear thrust washer thickness 1.05 to 1.15 mm (0.0414 to 0.0452 in.)
1.15 to 1.25 mm (0.0453 to 0.0492 in.)
1.25 to 1.35 mm (0.0493 to 0.0531 in.)
1.35 to 1.45 mm (0.0532 to 0.0570 in.)

Differential side gear

(dog clutch)

 No. 2 differential side gear thrust washer thickness 1.05 to 1.15 mm (0.0414 to 0.0452 in.)
1.15 to 1.25 mm (0.0453 to 0.0492 in.)
1.25 to 1.35 mm (0.0493 to 0.0531 in.)
1.35 to 1.45 mm (0.0532 to 0.0570 in.)
No. 3 differential side gear thrust washer thickness 1.35 to 1.45 mm (0.0532 to 0.0570 in.)

Plate washer LH thickness

(Ring Gear Side)

 90564-S0025 2.832 mm (0.1115 in.)
90564-S0026 2.804 mm (0.1104 in.)
90564-S0027 2.777 mm (0.1093 in.)
90564-S0028 2.749 mm (0.1082 in.)
90564-S0029 2.721 mm (0.1071 in.)
90564-S0030 2.693 mm (0.1060 in.)
90564-S0031 2.665 mm (0.1049 in.)
90564-S0032 2.637 mm (0.1038 in.)
90564-S0033 2.609 mm (0.1027 in.)
90564-S0034 2.581 mm (0.1016 in.)
90564-S0035 2.553 mm (0.1005 in.)
90564-S0036 2.525 mm (0.0994 in.)
90564-S0037 2.497 mm (0.0983 in.)
90564-S0038 2.469 mm (0.0972 in.)
90564-S0039 2.441 mm (0.0961 in.)
90564-S0040 2.413 mm (0.0950 in.)
90564-S0041 2.385 mm (0.0939 in.)
90564-S0042 2.357 mm (0.0928 in.)
90564-S0043 2.329 mm (0.0917 in.)
90564-S0044 2.302 mm (0.0906 in.)
90564-S0045 2.274 mm (0.0895 in.)
90564-S0046 2.246 mm (0.0884 in.)
90564-S0047 2.218 mm (0.0873 in.)
90564-S0048 2.190 mm (0.0862 in.)
90564-S0049 2.162 mm (0.0851 in.)
90564-S0050 2.134 mm (0.0840 in.)
90564-S0051 2.860 mm (0.1126 in.)
90564-S0052 2.888 mm (0.1137 in.)
90564-S0053 2.916 mm (0.1148 in.)
90564-S0054 2.944 mm (0.1159 in.)

Plate washer RH thickness

(Differential Lock Coil Side)

 90564-S0055 0.76 mm (0.0299 in.)
90564-S0056 0.79 mm (0.0311 in.)
90564-S0057 0.81 mm (0.0319 in.)
90564-S0058 0.84 mm (0.0331 in.)
90564-S0059 0.86 mm (0.0339 in.)
90564-S0060 0.89 mm (0.0350 in.)
90564-S0061 0.91 mm (0.0358 in.)
90564-S0062 0.94 mm (0.0370 in.)
90564-S0063 0.97 mm (0.0382 in.)
90564-S0064 0.99 mm (0.0390 in.)
90564-S0065 1.02 mm (0.0402 in.)
90564-S0066 1.04 mm (0.0409 in.)
90564-S0067 1.07 mm (0.0421 in.)
90564-S0068 1.09 mm (0.0429 in.)
90564-S0069 1.12 mm (0.0441 in.)
90564-S0070 1.14 mm (0.0449 in.)
90564-S0071 1.17 mm (0.0461 in.)
90564-S0072 1.19 mm (0.0469 in.)
90564-S0073 1.22 mm (0.0480 in.)
90564-S0074 1.24 mm (0.0488 in.)
90564-S0075 1.27 mm (0.0500 in.)
90564-S0076 1.30 mm (0.0512 in.)
90564-S0077 1.32 mm (0.0520 in.)
90564-S0078 1.35 mm (0.0531 in.)
90564-S0079 1.37 mm (0.0539 in.)
90564-S0080 1.40 mm (0.0551 in.)
90564-S0081 1.42 mm (0.0559 in.)
90564-S0082 1.45 mm (0.0571 in.)
90564-S0083 1.47 mm (0.0579 in.)
90564-S0084 1.50 mm (0.0591 in.)
90564-S0085 1.52 mm (0.0598 in.)
90564-S0086 1.55 mm (0.0610 in.)
90564-S0087 1.57 mm (0.0618 in.)
90564-S0088 1.60 mm (0.0630 in.)
90564-S0089 1.63 mm (0.0642 in.)
90564-S0090 1.65 mm (0.0650 in.)
90564-S0091 1.68 mm (0.0661 in.)
90564-S0092 1.70 mm (0.0669 in.)
90564-S0093 1.73 mm (0.0681 in.)
90564-S0094 1.75 mm (0.0689 in.)
90564-S0095 1.78 mm (0.0701 in.)
90564-S0096 1.80 mm (0.0709 in.)
90564-S0097 1.83 mm (0.0720 in.)
90564-S0098 1.85 mm (0.0728 in.)
90564-S0099 1.88 mm (0.0740 in.)
90564-S0100 1.91 mm (0.0752 in.)
90564-S0101 1.93 mm (0.0760 in.)
90564-S0102 1.96 mm (0.0772 in.)
90564-S0103 1.98 mm (0.0780 in.)
90564-S0104 2.01 mm (0.0791 in.)
90564-S0105 2.03 mm (0.0799 in.)
90564-S0106 2.06 mm (0.0811 in.)
90564-S0107 2.08 mm (0.0819 in.)
90564-S0108 2.11 mm (0.0831 in.)
90564-S0109 2.13 mm (0.0839 in.)
90564-S0110 2.16 mm (0.0850 in.)
90564-S0111 2.18 mm (0.0858 in.)
90564-S0112 2.21 mm (0.0870 in.)
90564-S0113 2.24 mm (0.0882 in.)
90564-S0114 2.26 mm (0.0890 in.)
90564-S0115 2.29 mm (0.0902 in.)
90564-S0116 2.31 mm (0.0909 in.)
90564-S0117 2.34 mm (0.0921 in.)
90564-S0118 2.36 mm (0.0929 in.)
90564-S0119 2.39 mm (0.0941 in.)
90564-S0120 2.41 mm (0.0949 in.)
90564-S0121 2.44 mm (0.0961 in.)
90564-S0122 2.46 mm (0.0969 in.)
90564-S0123 2.49 mm (0.0980 in.)
90564-S0124 2.51 mm (0.0988 in.)
90564-S0125 2.54 mm (0.1000 in.)
Adjust Shim Thickness 90564-S0001 1.025 mm (0.0404 in.)
90564-S0002 1.050 mm (0.0413 in.)
90564-S0003 1.075 mm (0.0423 in.)
90564-S0004 1.100 mm (0.0433 in.)
90564-S0005 1.125 mm (0.0443 in.)
90564-S0006 1.150 mm (0.0453 in.)
90564-S0007 1.175 mm (0.0463 in.)
90564-S0008 1.200 mm (0.0472 in.)
90564-S0009 1.225 mm (0.0482 in.)
90564-S0010 1.250 mm (0.0492 in.)
90564-S0011 1.275 mm (0.0502 in.)
90564-S0012 1.300 mm (0.0512 in.)
90564-S0013 1.325 mm (0.0522 in.)
90564-S0014 1.350 mm (0.0531 in.)
90564-S0015 1.375 mm (0.0541 in.)
90564-S0016 1.400 mm (0.0551 in.)
90564-S0017 1.425 mm (0.0561 in.)
90564-S0018 1.450 mm (0.0571 in.)
90564-S0019 1.475 mm (0.0581 in.)
Rear Differential Carrier Assembly (for DANA Made w/o Differential Lock)
Companion flange runout Vertical 0.10 mm (0.00394 in.)
Lateral 0.10 mm (0.00394 in.)
Rear differential carrier oil seal Rear Differential Carrier Oil Seal Depth 0 mm (0 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

 1.99 to 3.65 N*m (21 to 37 kgf*cm, 18 to 32 in.*lbf)

Total preload

(Rear differential carrier)

 3.909 2.25 to 4.24 N*m (23 to 43 kgf*cm, 20 to 37 in.*lbf)
4.300 2.23 to 4.19 N*m (23 to 42 kgf*cm, 20 to 37 in.*lbf)
4.555 2.21 to 4.16 N*m (23 to 42 kgf*cm, 20 to 36 in.*lbf)
Ring gear backlash 0.13 to 0.20 mm (0.00512 to 0.00787 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Differential case runout Maximum: 0.07 mm (0.00276 in.)

Plate washer LH thickness

(Back Side)

 90564-S0025 2.832 mm (0.1115 in.)
90564-S0026 2.804 mm (0.1104 in.)
90564-S0027 2.777 mm (0.1093 in.)
90564-S0028 2.749 mm (0.1082 in.)
90564-S0029 2.721 mm (0.1071 in.)
90564-S0030 2.693 mm (0.1060 in.)
90564-S0031 2.665 mm (0.1049 in.)
90564-S0032 2.637 mm (0.1038 in.)
90564-S0033 2.609 mm (0.1027 in.)
90564-S0034 2.581 mm (0.1016 in.)
90564-S0035 2.553 mm (0.1005 in.)
90564-S0036 2.525 mm (0.0994 in.)
90564-S0037 2.497 mm (0.0983 in.)
90564-S0038 2.469 mm (0.0972 in.)
90564-S0039 2.441 mm (0.0961 in.)
90564-S0040 2.413 mm (0.0950 in.)
90564-S0041 2.385 mm (0.0939 in.)
90564-S0042 2.357 mm (0.0928 in.)
90564-S0043 2.329 mm (0.0917 in.)
90564-S0044 2.302 mm (0.0906 in.)
90564-S0045 2.274 mm (0.0895 in.)
90564-S0046 2.246 mm (0.0884 in.)
90564-S0047 2.218 mm (0.0873 in.)
90564-S0048 2.190 mm (0.0862 in.)
90564-S0049 2.162 mm (0.0851 in.)
90564-S0050 2.134 mm (0.0840 in.)
90564-S0051 2.860 mm (0.1126 in.)
90564-S0052 2.888 mm (0.1137 in.)
90564-S0053 2.916 mm (0.1148 in.)
90564-S0054 2.944 mm (0.1159 in.)

Plate washer RH thickness

(Teeth Side)

 90564-S0055 0.76 mm (0.0299 in.)
90564-S0056 0.79 mm (0.0311 in.)
90564-S0057 0.81 mm (0.0319 in.)
90564-S0058 0.84 mm (0.0331 in.)
90564-S0059 0.86 mm (0.0339 in.)
90564-S0060 0.89 mm (0.0350 in.)
90564-S0061 0.91 mm (0.0358 in.)
90564-S0062 0.94 mm (0.0370 in.)
90564-S0063 0.97 mm (0.0382 in.)
90564-S0064 0.99 mm (0.0390 in.)
90564-S0065 1.02 mm (0.0402 in.)
90564-S0066 1.04 mm (0.0409 in.)
90564-S0067 1.07 mm (0.0421 in.)
90564-S0068 1.09 mm (0.0429 in.)
90564-S0069 1.12 mm (0.0441 in.)
90564-S0070 1.14 mm (0.0449 in.)
90564-S0071 1.17 mm (0.0461 in.)
90564-S0072 1.19 mm (0.0469 in.)
90564-S0073 1.22 mm (0.0480 in.)
90564-S0074 1.24 mm (0.0488 in.)
90564-S0075 1.27 mm (0.0500 in.)
90564-S0076 1.30 mm (0.0512 in.)
90564-S0077 1.32 mm (0.0520 in.)
90564-S0078 1.35 mm (0.0531 in.)
90564-S0079 1.37 mm (0.0539 in.)
90564-S0080 1.40 mm (0.0551 in.)
90564-S0081 1.42 mm (0.0559 in.)
90564-S0082 1.45 mm (0.0571 in.)
90564-S0083 1.47 mm (0.0579 in.)
90564-S0084 1.50 mm (0.0591 in.)
90564-S0085 1.52 mm (0.0598 in.)
90564-S0086 1.55 mm (0.0610 in.)
90564-S0087 1.57 mm (0.0618 in.)
90564-S0088 1.60 mm (0.0630 in.)
90564-S0089 1.63 mm (0.0642 in.)
90564-S0090 1.65 mm (0.0650 in.)
90564-S0091 1.68 mm (0.0661 in.)
90564-S0092 1.70 mm (0.0669 in.)
90564-S0093 1.73 mm (0.0681 in.)
90564-S0094 1.75 mm (0.0689 in.)
90564-S0095 1.78 mm (0.0701 in.)
90564-S0096 1.80 mm (0.0709 in.)
90564-S0097 1.83 mm (0.0720 in.)
90564-S0098 1.85 mm (0.0728 in.)
90564-S0099 1.88 mm (0.0740 in.)
90564-S0100 1.91 mm (0.0752 in.)
90564-S0101 1.93 mm (0.0760 in.)
90564-S0102 1.96 mm (0.0772 in.)
90564-S0103 1.98 mm (0.0780 in.)
90564-S0104 2.01 mm (0.0791 in.)
90564-S0105 2.03 mm (0.0799 in.)
90564-S0106 2.06 mm (0.0811 in.)
90564-S0107 2.08 mm (0.0819 in.)
90564-S0108 2.11 mm (0.0831 in.)
90564-S0109 2.13 mm (0.0839 in.)
90564-S0110 2.16 mm (0.0850 in.)
90564-S0111 2.18 mm (0.0858 in.)
90564-S0112 2.21 mm (0.0870 in.)
90564-S0113 2.24 mm (0.0882 in.)
90564-S0114 2.26 mm (0.0890 in.)
90564-S0115 2.29 mm (0.0902 in.)
90564-S0116 2.31 mm (0.0909 in.)
90564-S0117 2.34 mm (0.0921 in.)
90564-S0118 2.36 mm (0.0929 in.)
90564-S0119 2.39 mm (0.0941 in.)
90564-S0120 2.41 mm (0.0949 in.)
90564-S0121 2.44 mm (0.0961 in.)
90564-S0122 2.46 mm (0.0969 in.)
90564-S0123 2.49 mm (0.0980 in.)
90564-S0124 2.51 mm (0.0988 in.)
90564-S0125 2.54 mm (0.1000 in.)
Adjust Shim Thickness 90564-S0001 1.025 mm (0.0404 in.)
90564-S0002 1.050 mm (0.0413 in.)
90564-S0003 1.075 mm (0.0423 in.)
90564-S0004 1.100 mm (0.0433 in.)
90564-S0005 1.125 mm (0.0443 in.)
90564-S0006 1.150 mm (0.0453 in.)
90564-S0007 1.175 mm (0.0463 in.)
90564-S0008 1.200 mm (0.0472 in.)
90564-S0009 1.225 mm (0.0482 in.)
90564-S0010 1.250 mm (0.0492 in.)
90564-S0011 1.275 mm (0.0502 in.)
90564-S0012 1.300 mm (0.0512 in.)
90564-S0013 1.325 mm (0.0522 in.)
90564-S0014 1.350 mm (0.0531 in.)
90564-S0015 1.375 mm (0.0541 in.)
90564-S0016 1.400 mm (0.0551 in.)
90564-S0017 1.425 mm (0.0561 in.)
90564-S0018 1.450 mm (0.0571 in.)
90564-S0019 1.475 mm (0.0581 in.)
Automatic Disconnecting Differential Actuator
Tester Connection Measurement Condition Specified Condition
3 (ADD) - 4 (GND) Battery positive (+) → Terminal 1 Battery negative (-) → Terminal 2 Below 1 Ω
3 (ADD) - 4 (GND) Battery positive (+) → Terminal 2 Battery negative (-) → Terminal 1 10 kΩ or higher
4 (GND) - 5 (DL2) Battery positive (+) → Terminal 1 Battery negative (-) → Terminal 2 Below 1 Ω
4 (GND) - 5 (DL2) Battery positive (+) → Terminal 2 Battery negative (-) → Terminal 1 10 kΩ or higher
4 (GND) - 6 (DL1) Battery positive (+) → Terminal 1 Battery negative (-) → Terminal 2 Below 1 Ω
4 (GND) - 6 (DL1) Battery positive (+) → Terminal 2 Battery negative (-) → Terminal 1 10 kΩ or higher
Battery positive (+) →Terminal 1 Battery negative (-) → Terminal 2 2WD → 4WD
Battery positive (+) → Terminal 2 Battery negative (-) → Terminal 1 4WD → 2WD
Rear Differential Lock Control Switch
Tester Connection Switch Condition Specified Condition
3 (E) - 6 (B) Pressed Below 1 Ω
Not pressed 10 kΩ or higher
Rear Differential Lock Position Switch
Tester Connection Switch Condition Specified Condition
1 (GND) - 2 (RLY2) ON Below 1 Ω
OFF 10 kΩ or higher
Rear Differential Lock Position Switch (for DANA Made w/ Differential Lock)
Tester Connection Switch Condition Specified Condition
1 (GND) - 2 (RLY2) ON Below 1 Ω
OFF 10 kΩ or higher
Oil Temperature Sensor
Tester Connection Condition Specified Condition
1 (DT) - 2 (DGND) -40°C (-104°F) 193.62 kΩ
-30°C (-86°F) 156 kΩ
0°C (32°F) 23.7 to 30.7 kΩ
100°C (212°F) 0.949 to 1.048 kΩ
125°C (257°F) 0.512 to 0.576 kΩ
155°C (311°F) 0.278 to 0.307 kΩ
Recommended Viscosity
Item Viscosity
Front Differential (w/ A.D.D.) SAE 75W-85
Front Differential (w/o A.D.D.)
Rear Differential SAE 75W-85
Differential Oil Type
Item Oil type
Front Differential Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
Rear Differential
Standard Front Differential Oil Capacity
Item Capacity
w/ A.D.D. 1.55 to 1.65 liters (1.64 to 1.74 US qts., 1.37 to 1.45 Imp. qts.)
w/o A.D.D. 1.40 to 1.50 liters (1.48 to 1.58 US qts., 1.24 to 1.32 Imp. qts.)
Standard Rear Differential Oil Capacity
Item Capacity

BD20

(w/o Differential Lock)

 2.70 to 2.80 liters (2.86 to 2.95 US qts., 2.38 to 2.46 Imp. qts.)

BD22

(w/ Differential Lock)

 3.55 to 3.65 liters (3.76 to 3.85 US qts., 3.13 to 3.21 Imp. qts.)

BD22

(w/o Differential Lock)

 3.60 to 3.70 liters (3.81 to 3.91 US qts., 3.17 to 3.25 Imp. qts.)

for DANA Made

(w/ Differential Lock)

 3.55 to 3.65 liters (3.76 to 3.85 US qts., 3.13 to 3.21 Imp. qts.)

for DANA Made

(w/o Differential Lock)

 3.70 to 3.80 liters (3.92 to 4.01 US qts., 3.26 to 3.34 Imp. qts.)