DRIVE SHAFT / PROPELLER SHAFT SERVICE DATA

Front Drive Shaft Assembly
Standard drive shaft length 555.9 mm (1.82 ft.)
Standard clearance Front axle outboard joint boot clamp 0.8 mm (0.0314 in.) or less
Front No. 2 axle outboard joint boot clamp
Front axle inboard joint boot clamp
Standard grease capacity Outboard joint 268.0 to 288.0 g (9.46 to 10.15 oz)
Inboard joint 165.0 to 185.0 g (5.82 to 6.52 oz)
Front Propeller Shaft Assembly (for TSAM Made)
Propeller shaft runout Maximum 0.8 mm (0.0314 in.)
Bearing axial play Maximum 0.05 mm (0.00196 in.)
Standard grease capacity Sliding shaft boot 7.0 to 10.0 g (0.25 to 0.35 oz)
Standard clearance Propeller shaft boot clamp 0.8 mm (0.0314 in.) or less
Standard Snap Ring Thickness Part No. Color Thickness
90080-52044 Green 1.384 mm (0.0545 in.)
90080-52174 Green 1.39 mm (0.0547 in.)
90080-52043 Red 1.435 mm (0.0565 in.)
90080-52175 Orange 1.44 mm (0.0567 in.)
90080-52041 Black 1.486 mm (0.0585 in.)
90080-52176 Black 1.49 mm (0.0587 in.)
90080-52042 Copper 1.511 mm (0.0595 in.)
90080-52040 Silver 1.537 mm (0.0605 in.)
90080-52177 White 1.54 mm (0.0606 in.)
90080-52039 Yellow 1.588 mm (0.0625 in.)
90080-52178 Yellow 1.59 mm (0.0626 in.)
90080-52038 Blue 1.638 mm (0.0645 in.)
90080-52179 Red 1.64 mm (0.0646 in.)
90080-52180 Blue 1.69 mm (0.0665 in.)
Front Propeller Shaft Assembly (except TSAM Made)
Propeller shaft runout Maximum 0.3 mm (0.0118 in.)
Bearing axial play Maximum 0.05 mm (0.00196 in.)
Standard Snap Ring Thickness Part No. Mark Thickness
90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)
Propeller Shaft Assembly (for TSAM Made)
Propeller shaft runout Maximum 0.8 mm (0.0314 in.)
Intermediate shaft runout Maximum 0.8 mm (0.0314 in.)
Bearing axial play Maximum 0.05 mm (0.00196 in.)
Standard grease capacity Rear sliding shaft boot 7.0 to 10.0 g (0.25 to 0.35 oz)
Standard clearance Rear propeller shaft boot clamp 3.1 mm (0.122 in.) or less

Standard Snap Ring Thickness

for Vehicle Type A

 Part No. Color Thickness
90080-52038 Blue 1.638 mm (0.0645 in.)
90080-52039 Yellow 1.588 mm (0.0625 in.)
90080-52040 White 1.537 mm (0.0605 in.)
90080-52041 Black 1.486 mm (0.0585 in.)
90080-52042 Copper 1.511 mm (0.0595 in.)
90080-52156* - -

Standard Snap Ring Thickness

for Vehicle Type B

 Part No. Color Thickness
90521-A0003* Black 1.486 mm (0.0587 in.)
90521-A0005* Yellow 1.588 mm (0.0626 in.)
90521-A0006* Copper 1.512 mm (0.0594 in.)
90521-A0008 Black 1.517 mm (0.0598 in.)
90521-A0010 Blue 1.638 mm (0.0646 in.)
90521-A0011 Black 1.542 mm (0.0606 in.)
90521-A0013 Black 1.618 mm (0.0638 in.)
90521-A0014 Black 1.486 mm (0.0587 in.)
90521-A0015 Copper 1.512 mm (0.0594 in.)
90521-A0016 White 1.556 mm (0.0614 in.)

*: For cup with grease nipple.

Propeller Shaft Assembly (for TMT Made)
Propeller shaft runout Maximum 0.3 mm (0.0118 in.)
Intermediate shaft runout Maximum 0.3 mm (0.0118 in.)
Bearing axial play Maximum 0.05 mm (0.00196 in.)
Standard grease capacity Rear sliding shaft boot 27.5 to 32.5 g (0.97 to 1.14 oz)
Standard clearance Rear propeller shaft boot clamp 3.8 mm (0.150 in.) or less

Standard Snap Ring Thickness

for Vehicle Type A

 Part No. Mark Thickness
90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)

Standard Snap Ring Thickness

for Vehicle Type B

 Part No. Mark Thickness
90520-T0223 A 1.985 to 2.015 mm (0.0782 to 0.0793 in.)
90520-T0224 B 2.015 to 2.045 mm (0.0794 to 0.0805 in.)
90520-T0225 C 2.045 to 2.075 mm (0.0806 to 0.0816 in.)
90520-T0226 D 2.075 to 2.105 mm (0.0817 to 0.0828 in.)
90520-T0227 1 1.98 to 2.00 mm (0.0780 to 0.0787 in.)
90520-T0228 2 2.00 to 2.02 mm (0.0788 to 0.0795 in.)
90520-T0229 3 2.02 to 2.04 mm (0.0796 to 0.0803 in.)
90520-T0230 4 2.04 to 2.06 mm (0.0804 to 0.0811 in.)
90520-T0231 5 2.06 to 2.08 mm (0.0812 to 0.0818 in.)
90520-T0232 6 2.08 to 2.10 mm (0.0819 to 0.0826 in.)
90520-T0233 7 2.10 to 2.12 mm (0.0827 to 0.0834 in.)
90520-T0234 8 2.12 to 2.14 mm (0.0835 to 0.0842 in.)
90520-T0235 N 2.14 to 2.16 mm (0.0843 to 0.0850 in.)
90520-T0236 10 2.16 to 2.18 mm (0.0851 to 0.0858 in.)
Propeller Shaft Assembly (for TMMIN Made)
Propeller shaft runout Maximum 0.3 mm (0.0118 in.)
Intermediate shaft runout Maximum 0.3 mm (0.0118 in.)
Bearing axial play Maximum 0.05 mm (0.00196 in.)
Standard grease capacity Rear sliding shaft boot 27.5 to 32.5 g (0.97 to 1.14 oz)
Standard clearance Rear propeller shaft boot clamp 3.8 mm (0.150 in.) or less

Standard Snap Ring Thickness

(for Pre-Runner (w/ flange coupling))

 Part No. Mark Thickness
90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)

Standard Snap Ring Thickness

(for Pre-Runner (w/o flange coupling))

 Part No. Mark Thickness
90520-T0223 A 1.985 to 2.015 mm (0.0782 to 0.0793 in.)
90520-T0224 B 2.015 to 2.045 mm (0.0794 to 0.0805 in.)
90520-T0225 C 2.045 to 2.075 mm (0.0806 to 0.0816 in.)
90520-T0226 D 2.075 to 2.105 mm (0.0817 to 0.0828 in.)
90520-T0227 1 1.98 to 2.00 mm (0.0780 to 0.0787 in.)
90520-T0228 2 2.00 to 2.02 mm (0.0788 to 0.0795 in.)
90520-T0229 3 2.02 to 2.04 mm (0.0796 to 0.0803 in.)
90520-T0230 4 2.04 to 2.06 mm (0.0804 to 0.0811 in.)
90520-T0231 5 2.06 to 2.08 mm (0.0812 to 0.0818 in.)
90520-T0232 6 2.08 to 2.10 mm (0.0819 to 0.0826 in.)
90520-T0233 7 2.10 to 2.12 mm (0.0827 to 0.0834 in.)
90520-T0234 8 2.12 to 2.14 mm (0.0835 to 0.0842 in.)
90520-T0235 N 2.14 to 2.16 mm (0.0843 to 0.0850 in.)
90520-T0236 10 2.16 to 2.18 mm (0.0851 to 0.0858 in.)

Standard Snap Ring Thickness

(for 4WD (w/ flange coupling))

 Part No. Mark Thickness
90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)

Standard Snap Ring Thickness

(for 4WD (w/o flange coupling))

for Vehicle Type A

 Part No. Mark Thickness
90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)

Standard Snap Ring Thickness

(for 4WD (w/o flange coupling))

for Vehicle Type B

 Part No. Mark Thickness
90520-T0223 A 1.985 to 2.015 mm (0.0782 to 0.0793 in.)
90520-T0224 B 2.015 to 2.045 mm (0.0794 to 0.0805 in.)
90520-T0225 C 2.045 to 2.075 mm (0.0806 to 0.0816 in.)
90520-T0226 D 2.075 to 2.105 mm (0.0817 to 0.0828 in.)
90520-T0227 1 1.98 to 2.00 mm (0.0780 to 0.0787 in.)
90520-T0228 2 2.00 to 2.02 mm (0.0788 to 0.0795 in.)
90520-T0229 3 2.02 to 2.04 mm (0.0796 to 0.0803 in.)
90520-T0230 4 2.04 to 2.06 mm (0.0804 to 0.0811 in.)
90520-T0231 5 2.06 to 2.08 mm (0.0812 to 0.0818 in.)
90520-T0232 6 2.08 to 2.10 mm (0.0819 to 0.0826 in.)
90520-T0233 7 2.10 to 2.12 mm (0.0827 to 0.0834 in.)
90520-T0234 8 2.12 to 2.14 mm (0.0835 to 0.0842 in.)
90520-T0235 N 2.14 to 2.16 mm (0.0843 to 0.0850 in.)
90520-T0236 10 2.16 to 2.18 mm (0.0851 to 0.0858 in.)
Propeller Shaft Assembly (for TMEE (AAV) Made)
Propeller shaft runout Maximum 0.3 mm (0.0118 in.)
Intermediate shaft runout Maximum 0.3 mm (0.0118 in.)
Bearing axial play Maximum 0.05 mm (0.00196 in.)
Standard grease capacity Rear sliding shaft boot 27.5 to 32.5 g (0.97 to 1.14 oz)
Standard clearance Rear propeller shaft boot clamp 3.8 mm (0.150 in.) or less
Standard Snap Ring Thickness Part No. Mark Thickness
90520-T0007 F 2.18 to 2.20 mm (0.0859 to 0.0866 in.)
90520-T0008 G 2.20 to 2.22 mm (0.0867 to 0.0874 in.)
90520-T0009 H 2.22 to 2.24 mm (0.0875 to 0.0881 in.)
90520-T0010 J 2.24 to 2.26 mm (0.0882 to 0.0889 in.)
90520-T0011 K 2.26 to 2.28 mm (0.0890 to 0.0897 in.)
90520-T0012 1 2.28 to 2.30 mm (0.0898 to 0.0905 in.)
90520-T0013 2 2.30 to 2.32 mm (0.0906 to 0.0913 in.)
90520-T0014 3 2.32 to 2.34 mm (0.0914 to 0.0921 in.)
90520-T0015 4 2.34 to 2.36 mm (0.0922 to 0.0929 in.)
90520-T0016 5 2.36 to 2.38 mm (0.0930 to 0.0937 in.)
90520-T0017 6 2.38 to 2.40 mm (0.0938 to 0.0944 in.)
90520-T0018 7 2.40 to 2.42 mm (0.0945 to 0.0952 in.)
90520-T0019 8 2.42 to 2.44 mm (0.0953 to 0.0960 in.)
90520-T0020 N 2.44 to 2.46 mm (0.0961 to 0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to 0.0976 in.)
90520-T0022 A 2.48 to 2.50 mm (0.0977 to 0.0984 in.)
90520-T0023 B 2.50 to 2.52 mm (0.0985 to 0.0992 in.)
90520-T0024 C 2.52 to 2.54 mm (0.0993 to 0.0999 in.)
90520-T0025 D 2.54 to 2.56 mm (0.1000 to 0.1007 in.)
90520-T0026 E 2.56 to 2.58 mm (0.1008 to 0.1015 in.)