AC60F AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Line pressure (Wheel locked)

for 1GR-FE:

At stall speed (Throttle valve fully open)

D

1450 to 1740 kPa (14.8 to 17.7 kgf/cm2, 210 to 252 psi)

R

1550 to 1840 kPa (15.8 to 18.8 kgf/cm2, 225 to 267 psi)

for 1GD-FTV, 2GD-FTV:

At stall speed (Throttle valve fully open)

D

1550 to 1840 kPa (15.8 to 18.8 kgf/cm2, 225 to 267 psi)

R

1550 to 1840 kPa (15.8 to 18.8 kgf/cm2, 225 to 267 psi)

for 2TR-FE:

At stall speed (Throttle valve fully open)

D

990 to 1280 kPa (10.1 to 13.1 kgf/cm2, 144 to 186 psi)

R

1550 to 1840 kPa (15.8 to 18.8 kgf/cm2, 225 to 267 psi)

for 1GR-FE:

Engine stall speed

D 2130 to 2530 rpm

for 1GD-FTV, 2GD-FTV:

Engine stall speed

D 2180 to 2580 rpm

for 2TR-FE:

Engine stall speed

D 1790 to 2190 rpm
Time lag N → D position Less than 1.2 seconds
N → R position Less than 1.5 seconds
Shift schedule (D position)

for 1GR-FE:

Accelerator pedal fully depressed

1 → 2 35 to 45 km/h (22 to 28 mph)
2 → 3 80 to 90 km/h (50 to 56 mph)
3 → 4 115 to 130 km/h (71 to 81 mph)
4 → 5 175 to 190 km/h (109 to 118 mph)
5 → 6 255 to 270 km/h (158 to 168 mph)

for 1GD-FTV:

Accelerator pedal fully depressed

1 → 2 30 to 40 km/h (19 to 25 mph)
2 → 3 55 to 65 km/h (34 to 40 mph)
3 → 4 80 to 90 km/h (50 to 56 mph)
4 → 5 120 to 135 km/h (75 to 84 mph)
5 → 6 165 to 185 km/h (103 to 115 mph)

for 2GD-FTV:

Accelerator pedal fully depressed

1 → 2 25 to 35 km/h (16 to 22 mph)
2 → 3 50 to 60 km/h (31 to 37 mph)
3 → 4 75 to 85 km/h (47 to 53 mph)
4 → 5 120 to 135 km/h (75 to 84 mph)
5 → 6 160 to 175 km/h (99 to 109 mph)

for 2TR-FE:

Accelerator pedal fully depressed

1 → 2 30 to 40 km/h (19 to 25 mph)
2 → 3 65 to 80 km/h (40 to 50 mph)
3 → 4 100 to 115 km/h (62 to 71 mph)
4 → 5 150 to 170 km/h (93 to 106 mph)
5 → 6 285 to 315 km/h (177 to 196 mph)

for 1GR-FE:

Accelerator pedal opening 6%

1 → 2 5 to 15 km/h (3 to 9 mph)
2 → 3 15 to 25 km/h (9 to 16 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 40 to 50 km/h (25 to 31 mph)
5 → 6 60 to 70 km/h (37 to 43 mph)

for 1GD-FTV:

Accelerator pedal opening 6%

1 → 2 5 to 15 km/h (3 to 9 mph)
2 → 3 15 to 25 km/h (9 to 16 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 55 to 65 km/h (34 to 40 mph)
5 → 6 70 to 85 km/h (43 to 53 mph)

for 2GD-FTV:

Accelerator pedal opening 6%

1 → 2 5 to 15 km/h (3 to 9 mph)
2 → 3 15 to 25 km/h (9 to 16 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 50 to 60 km/h (31 to 37 mph)
5 → 6 70 to 80 km/h (43 to 50 mph)

for 2TR-FE:

Accelerator pedal opening 6%

1 → 2 5 to 15 km/h (3 to 9 mph)
2 → 3 15 to 25 km/h (9 to 16 mph)
3 → 4 25 to 35 km/h (16 to 22 mph)
4 → 5 45 to 55 km/h (28 to 34 mph)
5 → 6 65 to 80 km/h (40 to 50 mph)
Manual downshift speed

for 1GR-FE:

5, 4, 3, 2, 1 gear range

→ 5 255 to 270 km/h (158 to 168 mph)
→ 4 175 to 190 km/h (109 to 118 mph)
→ 3 115 to 130 km/h (71 to 81 mph)
→ 2 75 to 85 km/h (47 to 53 mph)
→ 1 35 to 45 km/h (22 to 28 mph)

for 1GD-FTV:

5, 4, 3, 2, 1 gear range

→ 5 190 to 210 km/h (118 to 130 mph)
→ 4 130 to 145 km/h (81 to 90 mph)
→ 3 85 to 100 km/h (53 to 62 mph)
→ 2 55 to 65 km/h (34 to 40 mph)
→ 1 30 to 40 km/h (19 to 25 mph)

for 2GD-FTV:

5, 4, 3, 2, 1 gear range

→ 5 175 to 195 km/h (109 to 121 mph)
→ 4 120 to 135 km/h (75 to 84 mph)
→ 3 80 to 90 km/h (50 to 56 mph)
→ 2 55 to 65 km/h (34 to 40 mph)
→ 1 30 to 35 km/h (19 to 22 mph)

for 2TR-FE:

5, 4, 3, 2, 1 gear range

→ 5 215 to 240 km/h (134 to 149 mph)
→ 4 145 to 165 km/h (90 to 103 mph)
→ 3 95 to 115 km/h (59 to 71 mph)
→ 2 65 to 75 km/h (40 to 47 mph)
→ 1 30 to 40 km/h (19 to 25 mph)

Note


  • Perform a test at the normal operating Automatic Transmission Fluid (ATF) temperature: 50 to 80°C (122 to 176°F)

  • Perform the test with the air conditioning off.

  • Do not perform the stall test for longer than 5 seconds.

SPEED SENSOR (TRANSMISSION REVOLUTION SENSOR)
Item Tester Connection Condition Specified Condition
Transmission revolution sensor (NT) 1 (NTO) - 2 (NTB) Low signal 4 to 8 mA
High signal 12 to 16 mA
Transmission revolution sensor (SP2) 1 (SP2O) - 2 (SP2B) Low signal 4 to 8 mA
High signal 12 to 16 mA
TRANSMISSION WIRE
Tester Connection Condition Specified Condition
3 (OT+) - 4 (OT-) Always 79 Ω to 156 kΩ
5 (OT2+) - 6 (OT2-) Always 25 Ω to 156 kΩ
3 (OT+) - Body ground Always 10 kΩ or higher
5 (OT2+) - Body ground Always 10 kΩ or higher
4 (OT-) - Body ground Always 10 kΩ or higher
6 (OT2-) - Body ground Always 10 kΩ or higher
ATF Temperature Specified Condition
10°C (50°F) 5 to 8 kΩ
25°C (77°F) 2.5 to 4.5 kΩ
110°C (230°F) 0.22 to 0.28 kΩ
VALVE BODY ASSEMBLY
Item Tester Connection Condition Specified Condition
Shift solenoid valve SL1, SL2, SL3, SL4, SLU and SLT 1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Shift solenoid valve SL Shift solenoid valve connector terminal - Shift solenoid valve body 20°C (68°F) 11 to 15 Ω
PARK/NEUTRAL POSITION SWITCH
Tester Connection Condition Specified Condition
4 (B) - 5 (L) Shift lever in P or N Below 1 Ω
2 (RB) - 6 (PL) Shift lever in P Below 1 Ω
2 (RB) - 1 (RL) Shift lever in R Below 1 Ω
2 (RB) - 9 (NL) Shift lever in N Below 1 Ω
2 (RB) - 7 (DL) Shift lever in D, S, "+" or "-" Below 1 Ω
4 (B) - 5 (L) Shift lever not in P or N 10 kΩ or higher
2 (RB) - 6 (PL) Shift lever not in P 10 kΩ or higher
2 (RB) - 1 (RL) Shift lever not in R 10 kΩ or higher
2 (RB) - 9 (NL) Shift lever not in N 10 kΩ or higher
2 (RB) - 7 (DL) Shift lever not in D, S, "+" or "-" 10 kΩ or higher
SHIFT LEVER (TRANSMISSION FLOOR SHIFT ASSEMBLY)
w/ Smart Entry and Start System:
Item Tester Connection Condition Specified Condition
Wire harness 6 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
12 (IG) - Body ground Ignition switch ON 11 to 14 V
Ignition switch off Below 1 V
3 (E) - Body ground Always Below 1 Ω
Shift lock solenoid 4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
w/o Smart Entry and Start System:
Item Tester Connection Condition Specified Condition
Wire harness 4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (KLS+) - Body ground Ignition switch ACC and shift lever in P Below 1 V
Ignition switch ACC and shift lever not in P 11 to 14 V
6 (ACC) - Body ground Ignition switch ACC 11 to 14 V
Ignition switch off Below 1 V
8 (IG) - Body ground Ignition switch ON 11 to 14 V
Ignition switch off Below 1 V
1 (E) - Body ground Always Below 1 Ω
Shift lock solenoid 4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
SHIFT LEVER (TRANSMISSION CONTROL SWITCH)
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in S, "+" or "-" Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher

for LHD: 3 (SFTU) - 2 (E)

for RHD: 1 (SFTU) - 2 (E)

Shift lever held in "+" (Up-shift) Below 1 Ω
Shift lever not held in "+" (Up shift) 10 kΩ or higher

for LHD: 1 (SFTD) - 2 (E)

for RHD: 3 (SFTD) - 2 (E)

Shift lever held in "-" (Down-shift) Below 1 Ω
Shift lever not held in "-" (Down shift) 10 kΩ or higher
SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY)
LH
Tester Connection Switch Condition Specified Condition
SDN - ECC "-" shift paddle operated and held (down-shift) Below 3 Ω
SDN - ECC1 "-" shift paddle operated and held (down-shift) Below 3 Ω
SDN - ECC "-" shift paddle not operated (down-shift) 1 MΩ or higher
SDN - ECC1 "-" shift paddle not operated (down-shift) 1 MΩ or higher
RH
Tester Connection Switch Condition Specified Condition
SUP - ECC1 "+" shift paddle operated and held (up-shift) Below 3 Ω
SUP - ECC1 "+" shift paddle not operated (up-shift) 1 MΩ or higher
SHIFT PADDLE SWITCH (NO. 1 SWITCH WIRE)
Tester Connection Switch Condition Specified Condition
SDN - ECC "-" shift paddle operated and held (down-shift) Below 3 Ω
SUP - ECC "+" shift paddle operated and held (up-shift) Below 3 Ω
SDN - ECC "-" shift paddle not operated (down-shift) 1 MΩ or higher
SUP - ECC "+" shift paddle not operated (up-shift) 1 MΩ or higher
PATTERN SELECT SWITCH (COMBINATION SWITCH ASSEMBLY)
Tester Connection Switch Condition Specified Condition
3 (PWR) - 2 (E) Combination switch (PWR) pushed Below 1 Ω
Combination switch (PWR) not pushed 10 kΩ or higher
Measurement Condition Specified Condition

Battery positive (+) → 5 (ILL+)

Battery negative (-) → 1 (ILL-)

Illuminates
TRANSFER ADAPTER OIL SEAL
Transfer adapter oil seal Standard Depth 0 to 0.5 mm (0 to 0.0197 in.)
AUTOMATIC TRANSMISSION UNIT
Direct clutch drum sub-assembly Standard Inside Diameter 59.515 to 59.540 mm (2.3432 to 2.3440 in.)
Input shaft sub-assembly Standard Inside Diameter 20.000 to 20.025 mm (0.7874 to 0.7883 in.)
Forward clutch hub sub-assembly Standard Inside Diameter 26.037 to 26.062 mm (1.0251 to 1.0260 in.)
Sun gear input drum sub-assembly Standard Inside Diameter 35.811 to 35.835 mm (1.4099 to 1.4108 in.)
Front planetary gear assembly Standard Inside Diameter 35.811 to 35.835 mm (1.4099 to 1.4108 in.)
Front planetary ring gear flange sub-assembly Standard Inside Diameter 54.038 to 54.063 mm (2.1275 to 2.1284 in.)
Rear planetary ring gear flange sub-assembly Standard Inside Diameter 32.176 to 32.201 mm (1.2668 to 1.2677 in.)
Center planetary gear assembly Standard Clearance 0.12 to 0.68 mm (0.00473 to 0.0267 in.)
Rear planetary gear assembly

Standard Clearance

(Rear planetary gear pinion thrust clearance)

0.2 to 0.6 mm (0.00788 to 0.0236 in.)

Standard Inside Diameter

(Rear planetary gear bushing)

20.000 to 20.025 mm (0.7874 to 0.7883 in.)
Intermediate shaft Standard Runout 0.03 mm (0.00118 in.)
Standard Diameter A 32.062 to 32.075 mm (1.2623 to 1.2627 in.)
B 25.962 to 25.975 mm (1.0222 to 1.0226 in.)
C 19.963 to 19.976 mm (0.7860 to 0.7864 in.)
Forward clutch return spring sub-assembly Standard Free Length 26.74 mm (1.053 in.)
Direct clutch return spring sub-assembly Standard Free Length 22.14 mm (0.872 in.)
No. 1 brake piston return spring sub-assembly Standard Free Length 16.72 mm (0.658 in.)
No. 2 brake piston return spring sub-assembly Standard Free Length 16.68 mm (0.657 in.)
1st and reverse brake return spring sub-assembly Standard Free Length 23.74 mm (0.935 in.)
Pack clearance of No. 1 clutch (Forward clutch) Standard Clearance 0.75 to 1.05 mm (0.0296 to 0.0413 in.)
Forward clutch flange thickness

Part No.

35635-71010

3.0 mm (0.118 in.)

Part No.

35635-71020

3.1 mm (0.122 in.)

Part No.

35635-71030

3.2 mm (0.126 in.)

Part No.

35635-71040

3.3 mm (0.130 in.)

Part No.

35635-71050

3.4 mm (0.134 in.)

Part No.

35635-71060

3.5 mm (0.138 in.)

Part No.

35635-71070

3.6 mm (0.142 in.)

Part No.

35635-71080

3.7 mm (0.146 in.)

Part No.

35635-71090

3.8 mm (0.150 in.)

Part No.

35635-71100

3.9 mm (0.154 in.)

Part No.

35635-71110

4.0 mm (0.157 in.)

Part No.

35635-71120

4.1 mm (0.161 in.)

Part No.

35635-71130

4.2 mm (0.165 in.)
Pack clearance of No. 2 clutch (Direct clutch) Standard Clearance

for 1GR-FE, 1GD-FTV, 2GD-FTV:

0.5 to 0.8 mm (0.0197 to 0.0314 in.)

for 2TR-FE:

0.4 to 0.7 mm (0.0158 to 0.0275 in.)

Direct clutch flange thickness

Part No.

35675-71010

3.0 mm (0.118 in.)

Part No.

35675-71020

3.1 mm (0.122 in.)

Part No.

35675-71030

3.2 mm (0.126 in.)

Part No.

35675-71040

3.3 mm (0.130 in.)

Part No.

35675-71050

3.4 mm (0.134 in.)

Part No.

35675-71060

3.5 mm (0.138 in.)

Part No.

35675-71070

3.6 mm (0.142 in.)

Part No.

35675-71080

3.7 mm (0.146 in.)

Part No.

35675-71090

3.8 mm (0.150 in.)
Pack clearance of No. 1 brake Standard Clearance

for 1GR-FE, 1GD-FTV, 2GD-FTV:

0.4 to 0.7 mm (0.0158 to 0.0275 in.)

for 2TR-FE:

0.3 to 0.6 mm (0.0119 to 0.0236 in.)

No. 1 brake flange thickness

Mark

0

4.9 mm (0.193 in.)

Mark

1

5.0 mm (0.197 in.)

Mark

2

5.1 mm (0.201 in.)

Mark

3

5.2 mm (0.205 in.)

Mark

4

5.3 mm (0.209 in.)

Mark

5

5.4 mm (0.213 in.)

Mark

6

5.5 mm (0.217 in.)

Mark

7

5.6 mm (0.220 in.)

Mark

8

5.7 mm (0.224 in.)

Mark

A

5.8 mm (0.228 in.)
Pack clearance of No. 2 brake Standard Clearance

for 1GR-FE, 1GD-FTV, 2GD-FTV:

0.5 to 0.8 mm (0.0197 to 0.0314 in.)

for 2TR-FE:

0.4 to 0.7 mm (0.0158 to 0.0275 in.)

No. 2 brake flange thickness

Mark

0

2.0 mm (0.0787 in.)

Mark

1

2.1 mm (0.0827 in.)

Mark

2

2.2 mm (0.0866 in.)

Mark

3

2.3 mm (0.0906 in.)

Mark

4

2.4 mm (0.0945 in.)

Mark

5

2.5 mm (0.0984 in.)

Mark

6

2.6 mm (0.102 in.)

Mark

7

2.7 mm (0.106 in.)

Mark

8

2.8 mm (0.110 in.)
Pack clearance of No. 4 brake Standard Clearance

for 1GR-FE, 1GD-FTV, 2GD-FTV:

0.7 to 1.0 mm (0.0276 to 0.0393 in.)

for 2TR-FE:

0.5 to 0.8 mm (0.0197 to 0.0314 in.)

No. 4 brake flange thickness

Mark

0

1.80 mm (0.0709 in.)

Mark

1

1.97 mm (0.0776 in.)

Mark

3

2.11 mm (0.0831 in.)

Mark

4

2.25 mm (0.0886 in.)

Mark

5

2.39 mm (0.0941 in.)

Mark

7

2.53 mm (0.0996 in.)

Mark

8

2.67 mm (0.105 in.)

Mark

10

2.81 mm (0.111 in.)

Mark

11

2.95 mm (0.116 in.)

Mark

12

3.09 mm (0.122 in.)

Mark

14

3.23 mm (0.127 in.)
TORQUE CONVERTER AND DRIVE PLATE
Drive plate Maximum Runout 0.30 mm (0.0118 in.)
OIL PUMP
Front oil pump body sub-assembly Maximum Inside Diameter 38.138 mm (1.50 in.)
Stator shaft assembly Maximum Inside Diameter 22.227 mm (0.875 in.)
Oil pump assembly Standard Body Clearance 0.10 to 0.17 mm (0.00394 to 0.00669 in.)
Standard Tip Clearance 0.07 to 0.15 mm (0.00276 to 0.00590 in.)
Standard Side Clearance 0.03 to 0.05 mm (0.00119 to 0.00196 in.)
Front oil pump oil seal Standard Depth -0.3 to 0.3 mm (-0.0118 to 0.0118 in.)
AUTOMATIC TRANSMISSION FLUID AS REFERENCE
Dry fill

for 1GR-FE, 1GD-FTV, 2GD-FTV:

9.5 liters (10.0 US.qts., 8.4 Imp.qts.)

for 2TR-FE:

8.5 liters (9.0 US.qts., 7.5 Imp.qts.)

Toyota Genuine ATF WS