2TR-FE STARTING SERVICE DATA

STARTER (for 2.0 kW Type)
Starter assembly No-load characteristics current Standard current 100 A or less at 11.5 V
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch body Standard resistance Below 2 Ω
Starter brush holder assembly Brush spring load Standard spring load 22 to 28 N (2 to 3 kgf, 4.9 to 6.3 lbf)
Minimum spring load 12 N (1 kgf, 2.7 lbf)
Positive (+) brush holder - Negative (-) brush holder Standard resistance 10 kΩ or higher
Brush length Standard length 15 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter yoke assembly Lead wire - Brush Standard resistance Below 1 Ω
Shunt coil terminal - Shunt coil terminal Standard resistance 1.5 to 1.9 Ω at 20°C (68°F)
Brush length Standard length 15 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Starter armature assembly Segments Standard resistance Below 1 Ω
Segment - Coil core Standard resistance 10 kΩ or higher
Commutator circle runout Maximum runout 0.05 mm (0.00197 in.)
Commutator diameter Standard diameter 35 mm (1.38 in.)
Minimum diameter 34 mm (1.34 in.)
Commutator undercut depth Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
STARTER (except 2.0 kW Type)
Starter assembly No-load characteristics current Standard current 90 A or less at 11.5 V
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch body Standard resistance Below 2 Ω
Starter brush holder assembly Brush spring load Standard spring load 16 to 20 N (1.7 to 2.0 kgf, 3.6 to 4.5 lbf)
Minimum spring load 6.7 N (0.7 kgf, 1.5 lbf)
Positive brush holder - Negative brush holder Standard resistance 10 kΩ or higher
Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9.0 mm (0.354 in.)
Starter armature assembly Segments Standard resistance Below 1 Ω
Segment - Coil core Standard resistance 10 kΩ or higher
Commutator circle runout Maximum runout 0.05 mm (0.00197 in.)
Commutator diameter Standard diameter 29.0 mm (1.14 in.)
Minimum diameter 28.0 mm (1.10 in.)
Commutator undercut depth Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
STARTER (for BOSCH Made)
Starter assembly No-load characteristics current Standard current 90 A or less at 10.9 V
ENGINE SWITCH
Tester connection Condition Specified condition

5 (SS1) - 6(AGND)

1 (SS2) - 6(AGND)

 Not pushed 10 kΩ or higher

5 (SS1) - 6(AGND)

1 (SS2) - 6(AGND)

 Pushed Below 1 Ω
IGNITION SWITCH
Tester connection Condition Specified condition
- Lock 10 kΩ or higher
7 (ACC) - 5 (AM1) ACC Below 1 Ω

8 (IG1) - 5 (AM1)

7 (ACC) - 5 (AM1)

4 (AM2) - 3 (IG2)

 ON Below 1 Ω

8 (IG1) - 5 (AM1)

6 (ST1) - 5 (AM1)

4 (AM2) - 3 (IG2)

4 (AM2) - 2 (ST2)

 START Below 1 Ω
RELAY
Item Tester connection Condition Specified condition
Starter relay (ST NO. 1) 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω