5L-E STARTING SERVICE DATA

GLOW PLUG
Glow plug assembly Glow plug terminal - Body ground Standard resistance Approx. 0.72 Ω at 20°C (68°F)
STARTER
Starter assembly No-load characteristics current Standard current 120 A or less at 11.5 V
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch body Standard resistance Below 2 Ω
Magnet starter switch assembly Spring load Standard 26.5 to 32.3 N (2.7 to 3.3 kgf, 6.0 to 7.3 lbf)
Minimum 17.6 N (1.8 kgf, 4.0 lbf)
Positive (+) brush holder - Negative (-) brush holder Standard resistance 10 kΩ or higher
Brush length Standard 16.5 mm (0.650 in.)
Minimum 9.0 mm (0.354 in.)
Starter yoke assembly Lead wire - Brush Standard resistance Below 1 Ω
Starter yoke body - Brush Standard resistance 10 kΩ or higher
Brush length Standard 16.5 mm (0.650 in.)
Minimum 9.0 mm (0.354 in.)
Starter armature assembly Segment - Segment Standard resistance Below 1 Ω
Segment - Coil core Standard resistance 10 kΩ or higher
Circle runout Maximum 0.05 mm (0.00197 in.)
Commutator diameter Standard 35 mm (1.38 in.)
Minimum 34 mm (1.34 in.)
Undercut depth Standard 0.7 mm (0.0276 in.)
Minimum 0.2 mm (0.00787 in.)
IGNITION SWITCH
Tester connection Condition Specified condition
- Lock 10 kΩ or higher
7 (ACC) - 5 (AM1) ACC Below 1 Ω

8 (IG1) - 5 (AM1)

7 (ACC) - 5 (AM1)

4 (AM2) - 3 (IG2)

 ON Below 1 Ω

8 (IG1) - 5 (AM1)

6 (ST1) - 5 (AM1)

4 (AM2) - 3 (IG2)

4 (AM2) - 2 (ST2)

 START Below 1 Ω
RELAY
Item Tester connection Condition Specified condition
Starter relay (ST NO. 1) 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω
Glow relay (GLOW) 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω