| Tester connection | Condition | Specified Condition |
|---|---|---|
| Glow plug terminal - Body ground | 20°C (68°F) | Approximately 1.0 Ω |
| Starter | Standard current | 150A or less at 11.5 V |
| Starter armature assembly | Starter armature assembly | 0.05 mm (0.00196 in.) |
| Standard commutator diameter | 29.0 mm (1.14 in.) | |
| Minimum commutator diameter | 28.0 mm (1.10 in.) | |
| Standard undercut depth | 0.7 mm (0.0276 in.) | |
| Minimum undercut depth | 0.4 mm (0.0157 in.) | |
| Segment - Segment | Below 1.0 Ω | |
| Segment - Coil core | 10 kΩ or higher | |
| Starter brush holder assembly (Brush length) |
Standard | 10.4 mm (0.409 in.) |
| Minimum | 5.0 mm (0.197 in. ) |
| Item | Tester connection | Condition | Specified condition |
|---|---|---|---|
| Starter brush holder assembly | A-B C-D D-E |
Always | Below 1 Ω |
| Magnet starter switch assembly. | Terminal 50 - Terminal C | Always | Below 1 Ω |
| Terminal 50 - Switch body | Below 2 Ω | ||
| Starter armature assembly. | Segment - Segment | Always | Below 1 Ω |
| Segment - Coil Core | 10 kΩ or higher |
| Starter | Standard current | 120A or less at 11 V |
| Starter armature assembly | Standard runout | 0.05 mm (0.00197 in.) |
| Maximum runout | 0.06 mm (0.00236 in.) | |
| Standard commutator diameter | 29.4 mm (1.157 in.) | |
| Minimum commutator diameter | 28.9 mm (1.138 in.) | |
| Standard undercut depth | 1.1 mm (0.043 in.) | |
| Minimum undercut depth | 0.5 mm (0.020 in.) | |
| Starter brush holder assembly (Brush length) |
Standard | 15.6 mm (0.614 in.) |
| Minimum | 10.6 mm (0.418 in.) |
| Item | Tester connection | Condition | Specified condition |
|---|---|---|---|
| Starter brush holder assembly | A-C B-D A-D B-C |
Always | 1 MΩ or higher |
| A-B C-D |
Below 1 Ω | ||
| Magnet starter switch assembly. | Terminal 50 - Terminal C | Always | Below 0.305 Ω |
| Terminal 50 - Switch body | Below 0.910 Ω | ||
| Starter armature assembly. | Segment - Segment | Always | Below 2.9 Ω |
| Segment - Coil Core | 1 MΩ or higher |
| Tester connection | Condition | Specified condition |
|---|---|---|
| 5 (SS1) - 6(AGND) 1 (SS2) - 6(AGND) |
Not pushed | 10 kΩ or higher |
| 5 (SS1) - 6(AGND) 1 (SS2) - 6(AGND) |
Pushed | Below 1 Ω |
| Tester connection | Condition | Specified condition |
|---|---|---|
| - | Lock | 10 kΩ or higher |
| 7 (ACC) - 5 (AM1) | ACC | Below 1 Ω |
| 8 (IG1) - 5 (AM1) 7 (ACC) - 5 (AM1) 4 (AM2) - 3 (IG2) |
ON | Below 1 Ω |
| 8 (IG1) - 5 (AM1) 6 (ST1) - 5 (AM1) 4 (AM2) - 3 (IG2) 4 (AM2) - 2 (ST2) |
START | Below 1 Ω |
| Tester connection | Condition | Specified condition |
|---|---|---|
| 3 - 5 | Battery voltage not applied to terminals 1 and 2 | 10 kΩ or higher |
| Battery voltage applied to terminals 1 and 2 | Below 1 Ω |
| Tester connection | Condition | Specified condition |
|---|---|---|
| 3 - 5 | Battery voltage not applied to terminals 1 and 2 | 10 kΩ or higher |
| Battery voltage applied to terminals 1 and 2 | Below 1 Ω |