1GR-FE STARTING SERVICE DATA

STARTER
Starter assembly No-load characteristics current Standard current 90 A or less at 11.5 V
Magnet starter switch assembly Terminal 50 - Terminal C Standard Resistance Below 1 Ω
Terminal 50 - Switch Body Standard Resistance Below 2 Ω
Starter brush holder assembly Spring load Standard 18 to 24 N (1.8 to 2.4 kgf, 4.0 to 5.4 lbf)
Minimum 12 N (1 kgf, 2.7 lbf)
Positive (+) Brush Holder - Negative (-) Brush Holder Standard Resistance 10 kΩ or higher
Brush length Standard 15.5 mm (0.610 in.)
Minimum 8.5 mm (0.335 in.)
Starter yoke assembly Lead Wire - Brush Standard Resistance Below 1 Ω
Starter Yoke Body - Brush Standard Resistance 10 kΩ or higher
Brush length Standard 15.5 mm (0.610 in.)
Minimum 8.5 mm (0.335 in.)
Starter armature assembly Segment - Segment Standard Resistance Below 1 Ω
Segment - Coil Core Standard Resistance 10 kΩ or higher
Circle runout Maximum 0.05 mm (0.00197 in.)
Commutator diameter Standard 30.0 mm (1.18 in.)
Minimum 29.0 mm (1.14 in.)
Undercut depth Standard 0.6 mm (0.0236 in.)
Minimum 0.2 mm (0.00787 in.)
ENGINE SWITCH
Engine switch

5 (SS1) - 6(AGND)

1 (SS2) - 6(AGND)

Not pushed 10 kΩ or higher
Pushed Below 1 Ω
IGNITION SWITCH
Ignition switch assembly - Lock 10 kΩ or higher
7 (ACC) - 5 (AM1) ACC Below 1 Ω

8 (IG1) - 5 (AM1)

7 (ACC) - 5 (AM1)

4 (AM2) - 3 (IG2)

ON Below 1 Ω

8 (IG1) - 5 (AM1)

6 (ST1) - 5 (AM1)

4 (AM2) - 3 (IG2)

4 (AM2) - 2 (ST2)

START Below 1 Ω
RELAY
STARTER RELAY (ST NO. 1) 3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω