1GD-FTV INTAKE / EXHAUST TORQUE SPECIFICATIONS

INTAKE MANIFOLD
Part Tightened N*m kgf*cm ft.*lbf
Wire harness bracket x Intake manifold
18.6 N*m
190 kgf*cm
14 ft.*lbf
Intake manifold x Cylinder head sub-assembly
23 N*m
235 kgf*cm
17 ft.*lbf
Vacuum control valve set x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 nozzle leakage pipe assembly x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 injection pipe clamp x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 injection pipe clamp x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
Fuel inlet pipe sub-assembly x Common rail assembly with out SST
40 N*m
408 kgf*cm
30 ft.*lbf
with SST
31 N*m
316 kgf*cm
23 ft.*lbf
Fuel inlet pipe sub-assembly x Fuel supply pump assembly with out union nut wrench
48 N*m
489 kgf*cm
35 ft.*lbf
with union nut wrench
41 N*m
418 kgf*cm
30 ft.*lbf
Manifold stay x Intake manifold and Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Manifold stay x Wiring harness clamp bracket
12.6 N*m
128 kgf*cm
9 ft.*lbf
Manifold stay x Wiring harness clamp bracket
10 N*m
102 kgf*cm
7 ft.*lbf
Manifold stay x No. 2 fuel pipe
10 N*m
102 kgf*cm
7 ft.*lbf
No. 3 fuel pipe x Supply pump assembly x Fuel filter
42 N*m
428 kgf*cm
31 ft.*lbf
No. 4 fuel pipe sub-assembly x Supply pump assembly x Fuel filter for union bolt
42 N*m
428 kgf*cm
31 ft.*lbf
for bolt
10 N*m
102 kgf*cm
7 ft.*lbf
Engine oil level dipstick guide x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
EXHAUST MANIFOLD W/ TURBOCHARGER
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Turbocharger nozzle vane control actuator x Compressor housing
12.3 N*m
125 kgf*cm
9 ft.*lbf
Stud bolt x Turbine housing
14.7 N*m
150 kgf*cm
11 ft.*lbf
Stud bolt x Compressor housing
10 N*m
102 kgf*cm
7 ft.*lbf
Stud bolt x Compressor with bearing housing sub-assembly
5.5 N*m
56 kgf*cm
49 in.*lbf
Hose clamp x Compressor outlet elbow
10 N*m
102 kgf*cm
7 ft.*lbf
Compressor outlet elbow x Turbocharger sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Compressor inlet elbow x Turbocharger sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Compressor inlet elbow stay x Compressor inlet elbow and Compressor outlet elbow
21 N*m
214 kgf*cm
15 ft.*lbf
Turbo water pipe sub-assembly x Turbocharger sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Turbo oil outlet pipe x Turbocharger sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
Exhaust manifold x Cylinder head sub-assembly
40 N*m
408 kgf*cm
30 ft.*lbf
Turbocharger sub-assembly x Exhaust manifold
73 N*m
744 kgf*cm
54 ft.*lbf
Turbo oil inlet pipe sub-assembly x Turbocharger sub-assembly and Cylinder block sub-assembly for nut
13 N*m
133 kgf*cm
10 ft.*lbf
for union bolt
36 N*m
367 kgf*cm
27 ft.*lbf
Turbocharger stay x Turbocharger sub-assembly and Cylinder block sub-assembly
24 N*m
245 kgf*cm
18 ft.*lbf
Wire harness x Turbocharger stay
18.6 N*m
190 kgf*cm
14 ft.*lbf
Oil cooler tube bracket x Turbocharger stay (for Automatic Transmission)
13.5 N*m
138 kgf*cm
10 ft.*lbf
No. 3 water by-pass pipe x Compressor inlet elbow
21 N*m
214 kgf*cm
15 ft.*lbf
Air cleaner case sub-assembly x Body
6.0 N*m
61 kgf*cm
53 in.*lbf
Air cleaner cap sub-assembly with air cleaner hose x Hose clamp
4.0 N*m
41 kgf*cm
35 in.*lbf
INTERCOOLER
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Intercooler assembly x Lower radiator support assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
Hood lock support sub-assembly x Upper radiator support assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
No. 2 air tube x Lower radiator support assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
No. 2 air tube x Hose clamp
6.5 N*m
66 kgf*cm
58 in.*lbf
No. 1 air tube x Radiator support assembly
8.0 N*m
82 kgf*cm
71 in.*lbf
No. 1 air tube x Hose clamp
6.5 N*m
66 kgf*cm
58 in.*lbf
EXHAUST PIPE
Part Tightened N*m kgf*cm ft.*lbf
Front exhaust pipe assembly x Exhaust manifold converter sub-assembly
43 N*m
438 kgf*cm
32 ft.*lbf
Center exhaust pipe assembly x Front exhaust pipe assembly
43 N*m
438 kgf*cm
32 ft.*lbf
Tailpipe assembly x Center exhaust pipe assembly
43 N*m
438 kgf*cm
32 ft.*lbf