2GD-FTV EMISSION CONTROL TORQUE SPECIFICATIONS

EGR VALVE
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x No. 2 EGR valve assembly
5.0 N*m
51 kgf*cm
44 in.*lbf
No. 2 EGR valve assembly x No. 1 EGR cooler
25 N*m
255 kgf*cm
18 ft.*lbf
EGR valve adapter x No. 2 EGR valve assembly
25 N*m
255 kgf*cm
18 ft.*lbf
No. 1 EGR cooler and No. 2 EGR valve assembly x Intake manifold
21 N*m
214 kgf*cm
15 ft.*lbf
Stud bolt x Exhaust manifold
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 EGR pipe sub-assembly x Exhaust manifold, EGR valve adapter
29 N*m
296 kgf*cm
21 ft.*lbf
No. 1 EGR pipe sub-assembly x Vacuum transmitting pipe sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 4 water by-pass pipe x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
No. 3 water by-pass pipe sub-assembly x No. 1 EGR cooler
10 N*m
102 kgf*cm
7 ft.*lbf
Electric EGR control valve assembly x No. 2 EGR valve assembly
25 N*m
255 kgf*cm
18 ft.*lbf
No. 2 EGR pipe x Electric EGR control valve assembly
29 N*m
296 kgf*cm
21 ft.*lbf
EGR valve bracket x Electric EGR control valve assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Engine wire x Intake manifold
18.5 N*m
189 kgf*cm
14 ft.*lbf
Engine wire x No. 3 water by-pass pipe sub-assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
No. 2 engine cover bracket x No. 3 water by-pass pipe sub-assembly, No. 2 EGR valve assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 engine cover bracket x No. 3 water by-pass pipe sub-assembly, EGR valve adapter sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 hose to hose tube x Cylinder head cover sub-assembly, Hose bracket
10 N*m
102 kgf*cm
7 ft.*lbf
Turbo pressure sensor x No. 3 water by-pass pipe sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 water by-pass pipe x Cylinder head cover sub-assembly, No. 3 water by-pass pipe sub-assembly, No. 2 engine cover bracket
10 N*m
102 kgf*cm
7 ft.*lbf
EGR COOLER
Part Tightened N*m kgf*cm ft.*lbf
No. 1 EGR cooler x No. 2 EGR valve assembly
25 N*m
255 kgf*cm
18 ft.*lbf
No. 1 EGR cooler and No. 2 EGR valve assembly with electric EGR control valve assembly x Intake manifold
21 N*m
214 kgf*cm
15 ft.*lbf
No. 3 water by-pass pipe sub-assembly x No. 1 EGR cooler
10 N*m
102 kgf*cm
7 ft.*lbf
EGR BYPASS VALVE SWITCHING VALVE
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 vacuum switching valve assembly x Bracket
1.4 N*m
14 kgf*cm
12 in.*lbf
Vacuum control valve set x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
Engine wire bracket x Intake manifold
18.5 N*m
189 kgf*cm
14 ft.*lbf
MONOLITHIC CONVERTER
Part Tightened N*m kgf*cm ft.*lbf
Exhaust pipe clamp x Exhaust manifold converter sub-assembly
18 N*m
184 kgf*cm
13 ft.*lbf
Exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
No. 2 exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly
38 N*m
387 kgf*cm
28 ft.*lbf
No. 1 turbo insulator x Exhaust manifold, Turbocharger sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
No. 1 exhaust manifold heat insulator x Exhaust manifold
12 N*m
122 kgf*cm
9 ft.*lbf