1GD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

ENGINE
Part Tightened N*m kgf*cm ft.*lbf
Nozzle holder clamp x Cylinder head cover sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
DRIVE BELT
Part Tightened N*m kgf*cm ft.*lbf
Viscous heater with magnet clutch assembly x No. 1 viscous heater bracket
39 N*m
398 kgf*cm
29 ft.*lbf
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
No. 2 camshaft bearing x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 camshaft bearing x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Camshaft timing sprocket x No. 1 camshaft, No. 2 camshaft
81 N*m
826 kgf*cm
60 ft.*lbf
Oil pump relief valve plug x Timing chain cover assembly
46 N*m
469 kgf*cm
34 ft.*lbf
Timing chain guide x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 3 camshaft bearing x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly for bolt A 1st
150 N*m
1530 kgf*cm
111 ft.*lbf
2nd Turn 90°
3rd Turn 90°
for bolt B 1st
85 N*m
867 kgf*cm
63 ft.*lbf
2nd Turn 90°
3rd Turn 90°
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft
365 N*m
3722 kgf*cm
269 ft.*lbf
Viscous heater crankshaft pulley x Crankshaft pulley
24.5 N*m
250 kgf*cm
18 ft.*lbf
Crankshaft pulley cover x Crankshaft pulley
24.5 N*m
250 kgf*cm
18 ft.*lbf
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 engine hanger upper x No. 1 engine hanger
29 N*m
296 kgf*cm
21 ft.*lbf
No. 2 engine hanger x Cylinder head sub-assembly
26 N*m
265 kgf*cm
19 ft.*lbf
Front engine mounting insulator x Front engine mounting bracket
64 N*m
653 kgf*cm
47 ft.*lbf
Front engine mounting insulator RH x Front engine mounting insulator
13 N*m
133 kgf*cm
10 ft.*lbf
Front engine mounting insulator x Body
42 N*m
428 kgf*cm
31 ft.*lbf
Rear end plate x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Flywheel sub-assembly x Crankshaft
178 N*m
1815 kgf*cm
131 ft.*lbf
Viscous heater with magnet clutch assembly x No. 1 viscous heater bracket
39 N*m
398 kgf*cm
29 ft.*lbf
Water hose sub-assembly x Water inlet
5.4 N*m
55 kgf*cm
48 in.*lbf
Cooler compressor assembly x Compressor mounting bracket
24.5 N*m
250 kgf*cm
18 ft.*lbf
Stud bolt x Compressor mounting bracket
10 N*m
102 kgf*cm
7 ft.*lbf
Suction hose sub-assembly x Water inlet, Timing chain cover
5.4 N*m
55 kgf*cm
48 in.*lbf
Vane pump assembly x Generator bracket
21 N*m
214 kgf*cm
15 ft.*lbf
Battery clamp sub-assembly x Battery clamp bolt
5.4 N*m
55 kgf*cm
48 in.*lbf
Engine room main wire x Battery positive cable
7.1 N*m
72 kgf*cm
63 in.*lbf
No. 2 engine wire x Body
14 N*m
143 kgf*cm
10 ft.*lbf
Wire to wire x Engine room relay block sub-assembly
12.5 N*m
127 kgf*cm
9 ft.*lbf
Intercooler air tube x Diesel throttle body assembly
6.5 N*m
66 kgf*cm
58 in.*lbf
No. 4 air hose x No. 2 air tube, Intercooler air tube
6.5 N*m
66 kgf*cm
58 in.*lbf
Air cleaner cap and hose x Compressor inlet elbow
4.0 N*m
41 kgf*cm
35 in.*lbf
Hood sub-assembly x Hood hinge assembly
13 N*m
133 kgf*cm
10 ft.*lbf
No. 2 engine cover x Body
28 N*m
286 kgf*cm
21 ft.*lbf
No. 1 Engine cover assembly x Body for M6 bolt
11.5 N*m
117 kgf*cm
8 ft.*lbf
for M8 bolt
28 N*m
286 kgf*cm
21 ft.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Timing chain cover sub-assembly for timing chain cover sub-assembly side
6.0 N*m
61 kgf*cm
53 in.*lbf
for timing chain case assembly side
10 N*m
102 kgf*cm
7 ft.*lbf
Lock plate x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 camshaft bearing cap x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 2 camshaft bearing cap x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 3 camshaft bearing cap x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Supply pump assembly x Timing chain case assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain vibration damper x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain tensioner assembly x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Supply pump shaft nut x Supply pump shaft
137 N*m
1397 kgf*cm
101 ft.*lbf
Camshaft timing sprocket x Camshaft
81 N*m
826 kgf*cm
60 ft.*lbf
Camshaft timing sprocket x No. 2 camshaft
81 N*m
826 kgf*cm
60 ft.*lbf
No. 2 chain vibration damper x Timing chain case assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 2 chain tensioner slipper x Timing chain case assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 2 chain tensioner assembly x Timing chain case assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil pump relief valve plug x Timing chain cover sub-assembly
46 N*m
469 kgf*cm
34 ft.*lbf
Rear engine oil seal retainer x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil strainer sub-assembly x Cylinder block sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
Crankshaft position sensor harness bracket x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil filter bracket x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Oil filter union x Oil filter bracket
29.4 N*m
300 kgf*cm
22 ft.*lbf
Front No. 1 engine mounting bracket RH x Cylinder block sub-assembly
68 N*m
693 kgf*cm
50 ft.*lbf
Generator bracket sub-assembly x Cylinder head sub-assembly, Timing chain case assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Front No. 1 engine mounting bracket LH x Cylinder block sub-assembly
68 N*m
693 kgf*cm
50 ft.*lbf
No. 1 engine hanger x Cylinder head sub-assembly
26 N*m
265 kgf*cm
19 ft.*lbf
No. 1 water hose clamp bracket x Timing chain case assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Vacuum pump assembly x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 vacuum transmitting pipe sub-assembly x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Water inlet x Timing chain cover sub-assembly
13 N*m
133 kgf*cm
10 ft.*lbf
Water outlet sub-assembly x Timing chain cover sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
No. 2 water by-pass pipe sub-assembly x Engine water pump assembly, Water inlet
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 viscous heater bracket sub-assembly x Cylinder block sub-assembly, Timing chain cover sub-assembly
24.5 N*m
250 kgf*cm
18 ft.*lbf
No. 1 water by-pass pipe x Timing chain cover sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Exhaust pipe clamp x Turbine outlet elbow
18 N*m
184 kgf*cm
13 ft.*lbf
Exhaust pipe support stay x Cylinder block sub-assembly, Turbine outlet elbow
38 N*m
387 kgf*cm
28 ft.*lbf
No. 2 exhaust pipe support stay x Cylinder block sub-assembly, Turbine outlet elbow
38 N*m
387 kgf*cm
28 ft.*lbf
No. 1 turbo insulator x Exhaust manifold, Turbocharger sub-assembly
12 N*m
122 kgf*cm
9 ft.*lbf
No. 1 exhaust manifold heat insulator x Exhaust manifold
12 N*m
122 kgf*cm
9 ft.*lbf
No. 1 compressor mounting bracket x Cylinder block sub-assembly
39 N*m
398 kgf*cm
29 ft.*lbf
No. 5 water by-pass pipe sub-assembly x Cylinder block sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
No. 3 nozzle leakage pipe x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Diesel filter assembly x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
Hose bracket x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Wiring harness clamp bracket x Cylinder head cover sub-assembly for bolt A
10 N*m
102 kgf*cm
7 ft.*lbf
for bolt B
8.4 N*m
86 kgf*cm
74 in.*lbf
No. 2 fuel pipe x Manifold stay
10 N*m
102 kgf*cm
7 ft.*lbf
Stud bolt x Exhaust manifold
10 N*m
102 kgf*cm
7 ft.*lbf
EGR hole cover plate x Intake manifold, Exhaust manifold
29 N*m
296 kgf*cm
21 ft.*lbf
EGR valve adapter sub-assembly x Intake manifold
21 N*m
214 kgf*cm
15 ft.*lbf
EGR valve adapter sub-assembly with electric EGR control valve assembly x Intake manifold
21 N*m
214 kgf*cm
15 ft.*lbf
No. 4 water by-pass pipe sub-assembly x Intake manifold
10 N*m
102 kgf*cm
7 ft.*lbf
Stud bolt x Exhaust manifold
10 N*m
102 kgf*cm
7 ft.*lbf
No. 1 EGR pipe x No. 1 vacuum transmitting pipe sub-assembly, Exhaust manifold for bolt
10 N*m
102 kgf*cm
7 ft.*lbf
for nut
29 N*m
296 kgf*cm
21 ft.*lbf
Engine cover bracket x Cylinder head sub-assembly, Hose bracket
21 N*m
214 kgf*cm
15 ft.*lbf
No. 2 hose to hose tube x Cylinder head cover sub-assembly, Hose bracket
10 N*m
102 kgf*cm
7 ft.*lbf
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt A x Cylinder head sub-assembly
6.0 N*m
61 kgf*cm
53 in.*lbf
Stud bolt B x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Stud bolt C x Cylinder head sub-assembly
19 N*m
194 kgf*cm
14 ft.*lbf
Stud bolt D x Cylinder head sub-assembly
20 N*m
204 kgf*cm
15 ft.*lbf
No. 1 straight screw plug with head x Cylinder head sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt A x Cylinder block sub-assembly
6.0 N*m
61 kgf*cm
53 in.*lbf
Stud bolt B x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Stud bolt C x Cylinder block sub-assembly
19 N*m
194 kgf*cm
14 ft.*lbf
Stud bolt D x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Stud bolt E x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
Cylinder block water drain cock plug x Cylinder water drain cock sub-assembly
12.7 N*m
130 kgf*cm
9 ft.*lbf
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Crankshaft bearing cap x Cylinder block sub-assembly 1st
95 N*m
969 kgf*cm
70 ft.*lbf
2nd Turn 90°
Connecting rod cap x Connecting rod sub-assembly 1st
40 N*m
408 kgf*cm
30 ft.*lbf
2nd Turn 90°