ГЕНЕРАТОР (для моделей с силой тока 100A) РАЗБОРКА

PROCEDURE


  1. REMOVE GENERATOR PULLEY


    1. Mount the generator assembly in the vise between aluminum plates.

    2. A01L9LZC01
      *a Hold
      B0027PX Turn

      Install SST 1-A to the pulley shaft.

      SST
      09820-63011   ( 09820-06010, 09820-06021 )
      SST 1-A and B 09820-06010
      SST 2 09820-06021

    3. Install SST 1-B to SST 1-A.

    4. Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note

      Make sure that SST is secured to the generator rotor shaft.

    5. A01LA5KC01
      B0027PX Insert

      Install SST 2 and attach it to the pulley nut.

    6. A01LA3SC01
      *a Hold
      B0027PX Turn

      To loosen the pulley nut, turn SST 1-A as shown in the illustration.

      Note

      To prevent damage to the generator rotor shaft, do not loosen the pulley nut more than one-half of a turn.

    7. Remove SST 2 from the generator assembly.

    8. A01LC2YC01
      *a Hold
      B0027PX Turn

      Turn SST 1-B as shown in the illustration and remove SST 1-A and B.

    9. Remove the pulley nut and generator pulley.

    10. Remove the generator assembly from the vise.

  2. REMOVE GENERATOR REAR END COVER


    1. A01LDWW

      Place the generator assembly on the generator pulley.

    2. Remove the 3 bolts and generator rear end cover from the generator coil assembly.

  3. REMOVE TERMINAL INSULATOR


    1. A01LEP8

      Remove the terminal insulator from the generator coil assembly.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01LDGX

      Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A01LG9N

      Remove the 4 through bolts.

    2. A01L8DIC01
      *a Hold
      B0027PX Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  6. REMOVE GENERATOR BEARING COVER PACKING


    1. A01LAAX

      Remove the generator bearing cover packing.

      Note

      If the generator bearing cover packing breaks, remove all broken pieces.

      Tech Tips

      The generator bearing cover packing may be installed on the generator rotor assembly.

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator rotor assembly from the generator drive end frame.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING

    A01LD72

    1. Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly.

      If necessary, replace the generator drive end frame bearing.

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01LFA2

      Remove the 4 screws and retainer plate from the generator drive end frame.

    2. A01LEXCN01

      Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )