РАДИАТОР УСТАНОВКА

PROCEDURE


  1. INSTALL RADIATOR DRAIN COCK PLUG


    1. Install a new O-ring to the radiator drain cock plug.

    2. Install the radiator drain cock plug to the radiator assembly.

  2. INSTALL RADIATOR ASSEMBLY


    1. Set the radiator assembly to the vehicle.

    2. Attach the 2 guides and 2 claws to connect the cooler condenser assembly to the radiator assembly.

      Note


      • Do not apply any excessive force to the cooler condenser assembly and cooler pipe.

      • Do not allow the radiator assembly to interfere with other parts.

    3. B0028AJC03
      *a Claw

      Hook the claw of the radiator assembly as shown in the illustration.

    4. B002643N01

      Install the radiator assembly with the 4 bolts in the order shown in the illustration.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

  3. INSTALL FAN SHROUD


    1. Install a new clamp to the fan shroud.

    2. Install the fan pulley to the engine water pump assembly.

    3. Place the shroud together with the coupling fan between the radiator assembly and engine.

      Note

      Be careful not to damage the radiator core.

    4. B0028YFC01
      *a Paint Mark

      Align the paint marks on the head of the engine water pump stud bolt with the paint marks of the same color on the outer edge of the fluid coupling flange and set the fluid coupling to the engine water pump assembly.

    5. Temporarily install the fan with fluid coupling to the engine water pump assembly with the 4 nuts. Tighten the nuts as much as possible by hand.

    6. B0026HE

      Attach the 2 guides and 2 claws to install the fan shroud to the radiator assembly as shown in the illustration.

    7. Install the fan and generator V belt.

      Click here

    8. Tighten the 4 nuts of the fluid coupling fan.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    9. B00259B

      Attach the 6 clamps to the radiator assembly and fan shroud to connect the wire harness.

    10. Connect the vane pump oil reservoir assembly to the radiator assembly and fan shroud with the 3 bolts.

      Torque:
      4.5 N*m  { 46 kgf*cm, 40 in.*lbf }

  4. INSTALL RADIATOR RESERVOIR


    1. Install the radiator reservoir and grommet with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the reservoir hose to the radiator assembly.

  5. CONNECT NO. 1 OIL COOLER INLET HOSE


    1. Connect the No. 1 oil cooler inlet hose to the radiator assembly, and slide the hose clamp to secure the hose.

      Note

      Connect the No. 1 oil cooler inlet hose to the radiator assembly so that the paint mark on the No. 1 oil cooler inlet hose is facing upwards.

  6. CONNECT NO. 1 OIL COOLER OUTLET HOSE


    1. Connect the No. 1 oil cooler outlet hose to the radiator assembly, and slide the hose clamp to secure the hose.

      Note

      Connect the No. 1 oil cooler outlet hose to the radiator assembly so that the paint mark on the No. 1 oil cooler outlet hose is facing upwards.

  7. INSTALL RADIATOR HOSE INLET


    1. B0028FSC01
      *a Paint Mark
      *b Protrusion

      Install the radiator hose inlet to the radiator assembly and water inlet assembly, and slide the 2 hose clamps to secure the hose.

      Note

      Connect the radiator hose inlet so that the paint mark on the radiator hose inlet is aligned with the protrusion of the radiator assembly and the machined edge of the engine as shown in the illustration.

  8. INSTALL RADIATOR HOSE OUTLET


    1. B0024O0C01
      *a Paint Mark
      *b Protrusion

      Install the radiator hose outlet to the radiator assembly and water inlet assembly, and slide the 2 hose clamps to secure the hose.

      Note

      Connect the radiator hose outlet so that the paint mark on the radiator hose outlet is aligned with the protrusions of the radiator assembly and water inlet as shown in the illustration.

    2. Attach the clamp to the radiator hose outlet.

  9. ADD ENGINE COOLANT

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  10. INSPECT FOR COOLANT LEAK

    Click here

  11. INSTALL NO. 1 RADIATOR AIR GUIDE


    1. Install the radiator air guide with 4 new clips.

  12. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD and Pre-Runner)

    Click here

  13. INSTALL RADIATOR SIDE DEFLECTOR

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