ДВИГАТЕЛЬ В СБОРЕ СНЯТИЕ

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the engine assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Replacement of timing belt Mode reset operation

  • Does not illuminate when replacement is necessary

  • Illuminates when replacement is not necessary

Click here

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

B0024U6

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

  4. REMOVE NO. 2 ENGINE UNDER COVER

  5. DRAIN ENGINE OIL

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. DRAIN MANUAL TRANSMISSION OIL

    Click here

  8. DRAIN POWER STEERING FLUID

  9. REMOVE HOOD SUB-ASSEMBLY


    1. Disconnect the washer nozzle hose from the hood sub-assembly.

    2. Remove the 4 bolts and hood sub-assembly from the 2 hood hinge assemblies.

  10. REMOVE VANE PUMP V BELT

    Click here

  11. REMOVE COOLER COMPRESSOR V BELT (w/ Air Conditioning System)

    Click here

  12. REMOVE FAN AND GENERATOR V BELT

    Click here

  13. REMOVE RADIATOR ASSEMBLY

    Click here

  14. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY

    Click here

  15. DISCONNECT ENGINE WIRE


    1. Remove the ECM.

      Click here

    2. B0024BZ

      Detach the 2 clamps and disconnect the 3 connectors from the instrument panel wire.

    3. B00276S

      Disconnect the 2 wire harness clamps.

    4. Detach the grommet and pull out the engine wire from the cabin.

  16. REMOVE AIR CLEANER CAP AND HOSE


    1. B0024Z1

      Detach the 5 wire harness clamps and disconnect the connector from the intake air temperature sensor.

    2. B00283Z

      Loosen the hose clamp.

    3. Detach the 4 clips and remove the air cleaner cap and hose.

  17. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  18. REMOVE AIR CLEANER CASE ASSEMBLY


    1. B00278X

      Remove the 3 bolts and air cleaner case assembly.

  19. REMOVE INTAKE PIPE

    Click here

  20. DISCONNECT WIRE HARNESS


    1. B0024RN

      Detach the 3 clips and remove the No. 1 relay block upper cover from the engine room relay block sub-assembly.

    2. B0026EQ

      Detach the 2 clips and remove the No. 1 relay block side cover from the engine room relay block sub-assembly.

    3. B0026M6

      Remove the nut and disconnect the wire to wire from the engine room relay block sub-assembly.

    4. B0028TB

      Disconnect the 2 connectors from the engine room relay block sub-assembly.

    5. B0028WG

      Detach the clamp, remove the 2 bolts and disconnect the No. 2 engine wire.

    6. B0026PU

      Remove the nut and disconnect the engine room main wire from the battery positive cable.

  21. REMOVE BATTERY HOLD DOWN CLAMP


    1. Loosen the 2 nuts and remove the battery clamp sub-assembly from the body.

  22. REMOVE BATTERY

  23. REMOVE BATTERY TRAY

  24. DISCONNECT HEATER WATER HOSE ASSEMBLY


    1. B0025I1

      Remove the bolt, slide the 2 clamps and disconnect the heater water hose assembly from the engine assembly.

  25. DISCONNECT FUEL HOSE


    1. B0024UJ

      Slide the 2 clamps and disconnect the 2 fuel hoses from the injection pump assembly.

  26. DISCONNECT COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH (w/ Air Conditioning System)


    1. B00290D

      Disconnect the connector.

    2. Remove the 4 bolts and disconnect the compressor assembly with magnet clutch.

      Tech Tips

      It is not necessary to completely remove the compressor assembly with magnet clutch. With the hoses connected to the compressor assembly with magnet clutch, hang the compressor assembly with magnet clutch on the vehicle body with a rope.

  27. DISCONNECT VANE PUMP ASSEMBLY


    1. B0024YBE03

      Using SST, hold the vane pump pulley and loosen the nut.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the nut and vane pump pulley from the vane pump shaft.

    3. Remove the 2 bolts and nut and disconnect the vane pump.

      Tech Tips

      Disconnect the vane pump from the vehicle with the hoses connected, and hang it with a rope.

  28. REMOVE GENERATOR ASSEMBLY

    Click here

  29. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  30. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  31. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  32. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

    Click here

  33. REMOVE CLUTCH COVER ASSEMBLY

    Click here

  34. REMOVE CLUTCH DISC ASSEMBLY

    Click here

  35. REMOVE FLYWHEEL SUB-ASSEMBLY


    1. B0025PIE02

      Using SST, hold the crankshaft pulley.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    2. Remove the 8 bolts and flywheel sub-assembly from the crankshaft.

  36. REMOVE REAR END PLATE


    1. Remove the 2 bolts and rear end plate from the cylinder block sub-assembly.

  37. REMOVE FLYWHEEL HOUSING DUST SEAL

  38. INSTALL NO. 2 ENGINE HANGER


    1. B0026HJ

      Install the No. 2 engine hanger with bolt as shown in the illustration.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

      Note

      Install the engine hangers with new bolts.

      Tech Tips

      Part No.
      No. 2 Engine Hanger 12282-54050
      Bolt 91622-61022

  39. REMOVE ENGINE ASSEMBLY


    1. Attach an engine sling device and hang the engine assembly with a chain block.

    2. B0026OLC02
      *A for RH Side
      *B for LH Side

      Remove the 4 nuts and 4 bolts from the body.

    3. Remove the engine assembly by operating the engine sling device and chain block.

  40. INSTALL ENGINE TO ENGINE STAND

    Note


    • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

    • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine assembly while it is suspended, as doing so is dangerous.


    1. Install the engine assembly to an engine stand with the bolts.

    2. Remove the bolt and No. 2 engine hanger.

  41. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine assembly.

  42. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. B0024A8

      Remove the 2 nuts and 2 front engine mounting insulators from the 2 front engine mounting brackets.