PROCEDURE
REMOVE ENGINE ASSEMBLY
INSTALL ENGINE TO ENGINE STAND
REMOVE VVT SENSOR (for Bank 1)
REMOVE VVT SENSOR (for Bank 2)
REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1)
REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2)
REMOVE IGNITION COIL ASSEMBLY
REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
REMOVE WATER INLET ASSEMBLY
REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
REMOVE CRANKSHAFT PULLEY
| *a | Hold |
| *b | Loosen |
Using SST, hold the crankshaft pulley and loosen the crankshaft pulley set bolt.
Screw the crankshaft pulley set bolt into the crankshaft by 2 or 3 threads.
| *1 | Crankshaft Pulley Set Bolt |
| *a | Hold |
| *b | Turn |
Using the crankshaft pulley set bolt and SST, remove the crankshaft pulley and crankshaft pulley set bolt.
REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
|
Bolt |
|
Nut |
Remove the 14 bolts and 2 nuts.
| *a | Oil Pan Seal Cutter |
Insert the blade of an oil pan seal cutter between the oil pan sub-assembly and No. 2 oil pan sub-assembly. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.
Note
Be careful not to damage the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly.
Be careful not to damage the flange of the No. 2 oil pan sub-assembly.
REMOVE OIL STRAINER SUB-ASSEMBLY
Remove the bolt, 2 nuts, oil strainer sub-assembly and gasket.
REMOVE OIL PAN SUB-ASSEMBLY
|
Bolt |
|
Nut |
Remove the 17 bolts and 2 nuts.
| *a | Protective Tape |
Using a screwdriver, remove the oil pan sub-assembly by prying between the oil pan sub-assembly and cylinder block as shown in the illustration.
Note
Be careful not to damage the contact surfaces of the cylinder block and oil pan sub-assembly.
Tech Tips
Tape the screwdriver tip before use.
Remove the O-ring from the timing chain cover sub-assembly.
REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY AND NO. 2 FUEL PIPE SUB-ASSEMBLY
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
|
Bolt |
|
Nut |
Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover sub-assembly and cylinder head cover gasket.
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH
|
Bolt |
|
Nut |
Remove the 10 bolts, 3 seal washers, 2 nuts, cylinder head cover sub-assembly LH and cylinder head cover gasket.
REMOVE OIL FILTER SUB-ASSEMBLY
REMOVE OIL FILTER BRACKET SUB-ASSEMBLY
|
Bolt |
|
Nut |
Remove the 3 bolts, 2 nuts, oil filter bracket sub-assembly and gasket.
REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
|
Bolt |
|
Nut |
Remove the 24 bolts and 2 nuts.
| *a | Protective Tape |
Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head sub-assembly or cylinder block sub-assembly with a screwdriver.
Note
Be careful not to damage the contact surfaces of the timing chain cover sub-assembly, cylinder block sub-assembly and cylinder head sub-assembly.
Tech Tips
Tape the screwdriver tip before use.
Remove the O-ring from the cylinder head LH.
REMOVE FRONT CRANKSHAFT OIL SEAL
Using a screwdriver and wooden block, pry out the front crankshaft oil seal.
Tech Tips
Tape the screwdriver tip before use.
Note
Do not damage the surface of the oil seal press fit hole and crankshaft.