PROCEDURE
INSTALL ENGINE WATER PUMP ASSEMBLY
|
Bolt A |
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Bolt B |
Install a new gasket and the engine water pump assembly with the 10 bolts.
Note
Make sure that there is no oil on the threads of bolts A.
INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
|
Bolt A |
|
Bolt B |
|
Bolt C |
Temporarily install the V-ribbed belt tensioner assembly with the 3 bolts.
Tech Tips
Make sure the flanges of the bolts are contacting the tensioner surface.
Install the V-ribbed belt tensioner assembly by tightening the 3 bolts in the order shown in the illustration.
INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY
| *1 | Spacer |
| *2 | No. 1 Idler Pulley Sub-assembly |
Install the spacer and No. 1 idler pulley sub-assembly with the bolt.
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Install a new O-ring and the engine oil level dipstick guide with the bolt.
Install the engine oil level dipstick.
INSTALL GENERATOR ASSEMBLY
for 80A Type: Click here
for 90A Type: Click here
INSTALL FAN SHROUD
INSTALL RADIATOR RESERVOIR
CONNECT AIR PUMP INLET (w/ Secondary Air Injection System)
Connect the air pump inlet to the fan shroud with the bolt.
INSTALL RADIATOR HOSE OUTLET
INSTALL RADIATOR HOSE INLET
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY