CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the cylinder head gasket removal/installation are shown below.
| Replacement Part or Procedure | Necessary Procedures | Effects/Inoperative when not Performed | Link |
|---|---|---|---|
| Replacement of ECM | Vehicle Identification Number (VIN) registration | DTC P0630 is output | |
| Code registration (Immobiliser system) | Engine start function | See the Service Bulletin for the registration method. | |
| Replacement of engine assembly | Inspection after repair | Poor idle, engine start, etc. | |
|
Inspection After Repair | Poor idle, engine start, etc. |
PROCEDURE
REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
REMOVE REAR WATER BY-PASS JOINT
SET NO. 1 CYLINDER TO TDC/COMPRESSION
REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
REMOVE CHAIN TENSIONER SLIPPER
REMOVE IDLE SPROCKET ASSEMBLY
REMOVE NO. 2 CHAIN VIBRATION DAMPER
REMOVE CHAIN SUB-ASSEMBLY
REMOVE NO. 1 CHAIN VIBRATION DAMPER
REMOVE CAMSHAFT TIMING GEARS AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 1)
REMOVE NO. 2 CHAIN TENSIONER ASSEMBLY
REMOVE CAMSHAFT TIMING GEARS AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 2)
REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY
REMOVE CAMSHAFT BEARING CAP (for Bank 1)
REMOVE CAMSHAFT
REMOVE NO. 2 CAMSHAFT
REMOVE NO. 1 CAMSHAFT BEARING
REMOVE NO. 2 CAMSHAFT BEARING
REMOVE CAMSHAFT BEARING CAP (for Bank 2)
REMOVE NO. 3 CAMSHAFT SUB-ASSEMBLY
REMOVE NO. 4 CAMSHAFT SUB-ASSEMBLY
REMOVE CYLINDER HEAD SUB-ASSEMBLY
Using a 10 mm bi-hexagon wrench, uniformly loosen the 8 cylinder head set bolts in the sequence shown in the illustration and remove the 8 cylinder head set bolts and 8 plate washers.
Note
Be careful not to drop the plate washers into the cylinder head sub-assembly.
Cylinder head sub-assembly warpage or cracking could result from removing bolts in the incorrect order.
Tech Tips
Be sure to keep the removed parts separate for each installation position.
| *a | Protective Tape |
Remove the cylinder head sub-assembly.
Note
Be careful not to damage the contact surfaces of the cylinder head sub-assembly and cylinder block sub-assembly.
Tech Tips
If the cylinder head sub-assembly is difficult to lift off, pry between the cylinder head sub-assembly and cylinder block sub-assembly with a screwdriver.
Tape the screwdriver tip before use.
REMOVE CYLINDER HEAD GASKET
REMOVE CYLINDER HEAD LH
Uniformly loosen the 2 bolts in the sequence shown in the illustration and remove the 2 bolts.
Using a 10 mm bi-hexagon wrench, uniformly loosen the 8 cylinder head set bolts in the sequence shown in the illustration and remove the 8 cylinder head set bolts and 8 plate washers.
Note
Be careful not to drop the plate washers into the cylinder head LH.
Cylinder head LH warpage or cracking could result from removing bolts in the incorrect order.
Tech Tips
Be sure to keep the removed parts separate for each installation position.
| *a | Protective Tape |
Remove the cylinder head LH.
Note
Be careful not to damage the contact surfaces of the cylinder head LH and cylinder block sub-assembly.
Tech Tips
If the cylinder head LH is difficult to lift off, pry between the cylinder head LH and cylinder block sub-assembly with a screwdriver.
Tape the screwdriver tip before use.
REMOVE NO. 2 CYLINDER HEAD GASKET
INSPECT CYLINDER HEAD SET BOLT
INSPECT CYLINDER HEAD SUB-ASSEMBLY