SLIDE DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. INSTALL LOWER SLIDE DOOR ROLLER ARM LH


    1. B006R6N

      Install the lower slide door roller arm LH with the 3 bolts.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

  2. INSTALL SLIDE DOOR ROLLER ASSEMBLY LH


    1. B006KOA

      Install the silde door roller assembly LH with the 2 bolts.

      Torque:
      11.5 N*m  { 117 kgf*cm, 8 ft.*lbf }

  3. INSTALL CENTER SLIDE DOOR HINGE ASSEMBLY LH


    1. When a new slide door center hinge assembly LH:

      Remove the center roller protector LH.

    2. B006PIIC01
      B006N8A Install in this Direction

      Install the center slide door hinge assembly LH to the center slide door rail LH as shown in the illustration.

    3. Move the center slide door hinge assembly LH to the rear of the slide rail.

  4. INSTALL SLIDE DOOR LH


    1. B006O4QC01
      B006N8A Clockwise

      Rotate the roller part of the lower slide door roller arm LH clockwise to connect the lower slide door roller arm LH to the cutout of the slide door motor unit LH.

      Note


      • Support the lower portion of the slide door LH when disconnecting the lower slide door roller arm LH, as the slide door LH becomes unstable.

      • Work with 2 or more persons when connecting the slide door LH in order to prevent deformation and damage.

    2. B006QBWC01
      B006N8A Install in this Direction

      Install the slide door roller assembly LH as shown in the illustration.

    3. B006KRY

      Install the center slide door hinge assembly LH with the 3 bolts.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }
    4. B006RKCC01
      *1 Center Slide Door Hinge Assembly LH
      *a Section
      B006N7C Anti-rust Coating

      Using a brush, apply anti-rust coating to the center slide door hinge assembly LH as shown in the illustration.

    5. B006Q35

      Move the slide door LH so that the bolt holes are visible.

    6. Connect the lower slide door roller arm LH to the slide door motor unit LH with the 2 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  5. INSTALL LOWER SLIDE DOOR RAIL PLATE LH


    1. B006LF1

      Install the lower slide door rail plate LH with the clip.

  6. INSTALL UPPER SLIDE DOOR RAIL CUSHION LH


    1. B006NTZC01
      B006N8A Install in this Direction

      Install the upper slide door rail cushion LH with the clip.

  7. INSTALL NO. 1 SIDE MUDGUARD BRACKET LH

    Click here

  8. INSTALL SLIDE DOOR MUDGUARD LH

    Click here

  9. INSTALL REAR DOOR NO. 3 WEATHERSTRIP LH


    1. B006OQY

      Attach the clip to install the rear door No. 3 weatherstrip LH.

  10. INSTALL SLIDE DOOR FULL OPEN STOP LOCK ASSEMBLY LH


    1. Apply MP grease to the sliding area of the slide door full open stop lock assembly LH.

    2. B006M91

      Install the slide door full open stop lock assembly LH with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Attach the clamp.

  11. INSTALL REAR DOOR WIRE LH


    1. B006MPSC02
      B006QOD Bolt
      B006LKF Ground Bolt

      Attach the clamp and clip.

    2. Install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Connect the 2 ground wires with the 2 ground bolts.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    4. B006QCDC04
      B006QOD Bolt
      B006LKF Ground Bolt
      B006O7D Connector

      Attach the clip.

    5. Connect the ground wire with the ground bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    6. Install the rear door wire LH with bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    7. Connect the 2 connectors.

    8. B006MJYC04
      B006LKF Airbag Connector

      Attach the clamp to connect the connector holder.

    9. Before connecting the airbag connector, check that the position of the housing lock is correct as shown in the illustration.

      B006N7WC21
      *a CPA *b Housing
      *c Correct *d Incorrect

    10. Connect the airbag connector.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.


      1. While holding the CPA, be sure to engage the connectors until they are locked and check that the CPA is in its original position (when locking, make sure that a click sound can be heard).

        Note

        Do not push down the upper part of the CPA shown in the illustration when connecting the airbag connector.

        B006NBMC02
        *a Housing Lock *b CPA
        *c CPA Upper Part *d Connection is Completed
        B006N8A Connect Direction - -

    11. Connect each connector.

  12. INSTALL REAR SIDE STEP SUPPORT LH

    B006R43

    1. Attach the clip to install the rear side step support LH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  13. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  14. INSTALL POWER SLIDE DOOR SENSOR ASSEMBLY LH

    Click here

  15. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding area of the rear door outside handle frame sub-assembly LH.

    2. B006N1YC01
      *a Grommet
      *b Guide
      B006N8A Install in this Direction

      Attach the grommet and guide to install the rear door outside handle frame sub-assembly LH as shown in the illustrasion.

    3. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  16. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B006PQ6C01
      B006N8A Install in this Direction

      Attach the claw to install the rear door front outside handle pad.

  17. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B006NQFC01
      B006N8A Install in this Direction

      Attach the claw to install the rear door rear outside handle pad.

  18. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B006N17C01
      B006N8A Install in this Direction

      Install the rear door outside handle assembly LH as shown in the illustration.

  19. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH


    1. B006OQ7C01
      *1 Hole Plug
      B006N8A Install in this Direction

      Attach the claw to install the rear door outside handle cover LH as shown in the illustration.

    2. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    3. Install the hole plug.

    4. B006P9Y

      Connect the connector.

  20. INSTALL REAR SLIDE DOOR LOCK ASSEMBLY LH

    Click here

  21. INSTALL FRONT SLIDE DOOR LOCK ASSEMBLY LH

    Click here

  22. INSTALL CUSHION


    1. B006LL8

      Attach the claw to install 2 new cushions.

  23. INSTALL REAR DOOR BELT MOULDING LH

    Click here

  24. INSTALL REAR DOOR OUTSIDE MOULDING LH

    Click here

  25. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  26. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  27. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  28. INSTALL REAR DOOR REAR WINDOW GUIDE SUB-ASSEMBLY LH


    1. B006RBMC01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Insert the rear door rear window guide sub-assembly LH as shown in the illustration.

    2. B006Q4CC02
      B006QOD Bolt
      B006LKF Nut

      Install the rear door rear window guide sub-assembly LH with nut and 2 bolts.

      Torque:
      Nut
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Bolt
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  29. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  30. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding area of the rear door window regulator sub-assembly LH.

    2. B006NS3C02
      B006QOD Bolt
      B006LKF Connector
      B006O7D Temporarily Bolt

      Temporarily install the temporarily bolt to the rear door window regulator sub-assembly LH.

    3. Temporarily install the rear door window regulator sub-assembly LH.

    4. Install the rear door window regulator sub-assembly LH with the temporarily bolt and 5 bolts.

      Torque:
      Temporarily Bolt
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Bolt
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    5. Connect the connector.

  31. INSTALL REAR DOOR GLASS RUN LH


    1. B006OAR

      Attach the guide to install the rear door glass run LH.

  32. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B006MWWC01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Temporarily install the rear door glass sub-assembly LH.

      Note

      Be careful not to damage the rear door glass sub-assembly LH.

    2. Install the rear door glass sub-assembly LH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  33. INSTALL SUNSHADE HOOK


    1. Install the 2 sunshade hooks.

  34. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  35. INSTALL NO. 2 SLIDE DOOR SERVICE HOLE COVER


    1. Apply new butyl tape to the slide door panel.

    2. B006KQDC01
      *a Reference Point
      B006REU Butyl Tape

      Pass the rear door inside locking cable assembly LH, rear door lock remote control cable assembly LH and wire harness through a new No. 2 slide door service hole cover, and then attach the No. 2 slide door service hole cover using the reference points on the front door panel.

      Tech Tips


      • Securely install the No. 2 slide door service hole cover to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the No. 2 slide door service hole cover.

      • After installing the No. 2 slide door service hole cover, check the seal quality.

    3. Install the 2 clamps.

    4. Connect the wire harness.

  36. INSTALL WIRELESS DOOR LOCK BUZZER


    1. B006MDH

      Attach the clamp to install the wireless door lock buzzer.

    2. Connect the connector.

  37. INSTALL SLIDE DOOR PANEL COVER SUB-ASSEMBLY LH


    1. B006MKMC01
      B006N8A Install in this Direction

      Attach the claw and clamp to install the slide door panel cover sub-assembly LH as shown in the illustration.

    2. Install the 2 screws.

  38. INSTALL NO. 2 SIDE AIR BAG SENSOR ASSEMBLY

    Click here

  39. INSTALL REAR DOOR LOCKING CONTROL LINK SUB-ASSEMBLY LH


    1. B006LH2C01
      B006N8A Install in this Direction

      Attach the guide to install the rear door locking conetrol link sub-assembly LH to the slide door handle assembly LH.

  40. INSTALL SLIDE DOOR HANDLE ASSEMBLY LH


    1. B006MK5C01
      *a Green
      *b White
      *c Black
      *d Yellow
      *e Gray
      B006QOD Connect

      Attach the guide to connect the each cable.

    2. Attach the snap as shown in the illustration.

    3. B006RBCC02
      B006QOD Bolt
      B006LKF Connector
      B006O7D Clip

      Attach the hook to install the slide door handle assembly LH with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Install the clip.

    5. Connect the 2 connectors.

  41. INSTALL SLIDE DOOR DOWN FEMALE STOPPER


    1. B006RF4

      Install the slide door down female stopper with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  42. INSTALL REAR DOOR REAR GUIDE BRACKET GARNISH LH


    1. B006PXAC01
      B006N8A Install in this Direction

      Attach the clip to install the rear door rear guide bracket garnish LH to the rear door inner glass weatherstrip LH.

  43. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP WITH GARNISH


    1. B006KJOC01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Attach the claw to install the rear door inner glass weatherstrip with garnish as shown in the illustration.

  44. INSTALL REAR DOOR FRONT WINDOW GUIDE LH


    1. B006LXA

      Attach the clip to install the rear door front window guide LH with the screw.

  45. INSTALL REAR DOOR NO. 3 GLASS RUN LH


    1. B006NG2C01
      B006N8A Install in this Direction

      Install the rear door No. 3 glass run LH to the slide door window garnish LH.

  46. INSTALL SLIDE DOOR WINDOW GARNISH LH


    1. B006QDP

      Attach the clip to insall the slide door window garnish LH.

  47. INSTALL NO. 4 SIDE TRIM BASE PLATE (w/ Sunshade)


    1. B006Q2DC01
      B006N8A Install in this Direction

      Attach the claw to install the No. 4 side trim base plate to the rear No. 2 door trim ornament base.

  48. INSTALL REAR NO. 2 DOOR TRIM ORNAMENT BASE (w/ Sunshade)


    1. B006LL1C01
      B006N8A Install in this Direction

      Attach the guide and claw.

    2. Install the rear No. 2 door trim ornament base together with the No. 4 side trim base plate with 9 screws as shown in the illustration.

  49. INSTALL UPPER SLIDE DOOR TRIM BOARD LH (w/ Sunshade)

    Click here

  50. INSTALL REAR DOOR WIRING SUB-ASSEMBLY LH


    1. B006LVU

      Attach the clmap to install the rear door wiring sub-assembly LH.

  51. INSTALL REAR NO. 2 SPEAKER ASSEMBLY

    Click here

  52. INSTALL REAR DOOR NO. 2 GLASS RUN LH


    1. B006QK5C01

      Install the rear door No. 2 glass run LH to the rear door trim board sub-assembly LH.

  53. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  54. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect each connector.

    2. B006OY9C01
      B006QOD Order of Removal (1)
      B006LKF Order of Removal (2)

      Attach the claw and clip to install the rear door trim board sub-assembly LH as shown in the illustration.

  55. INSTALL NO. 3 SLIDE DOOR WEATHERSTRIP LH


    1. B006M33

      Attach the clip to install the No. 3 slide door weatherstrip LH.

  56. INSPECT SLIDE DOOR SUB-ASSEMBLY LH

    Click here

  57. ADJUST SLIDE DOOR SUB-ASSEMBLY LH

    Click here

  58. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  59. CHECK SRS WARNING LIGHT

    Click here

  60. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  61. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  62. CHECK POWER WINDOW CONTROL SYSTEM

    Click here

  63. CHECK POWER DOOR LOCK CONTROL SYSTEM

    Click here