FRONT DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • Use the same procedure for RHD and LHD vehicles.

  • The procedures listed below are for LHD vehicles.

  • A bolt without a torque specification is shown in the standard bolt chart.

    Click here

PROCEDURE


  1. INSTALL FRONT DOOR MUDGUARD LH

    Click here

  2. INSTALL NO. 1 BLACK OUT TAPE LH

    Click here

  3. INSTALL NO. 2 BLACK OUT TAPE LH

    Click here

  4. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING LH (w/ Upper Window Frame Moulding)

    Click here

  5. INSTALL FRONT DOOR OUTER GLASS WEATHERSTRIP LH

    Click here

  6. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP LH


    1. B006N3C

      Attach the clip to install the front door No. 2 weatherstrip LH.

  7. INSTALL FRONT DOOR WEATHERSTRIP LH


    1. B006KW5

      w/ Upper Window Frame Moulding:

      Attach the clip to install the front door weatherstrip LH.

    2. B006LJJ

      w/o Upper Window Frame Moulding:

      Attach the clip to install the front door weatherstrip LH.

  8. INSTALL FRONT DOOR PANEL CUSHION


    1. B006NQW

      Attach the claw to install 2 new front door panel cushions.

  9. INSTALL FRONT DOOR CHECK ASSEMBLY LH


    1. Apply MP grease to the sliding area of the front door check assembly LH.

    2. When reusing a bolt:


      1. Clean the threads of the bolt with non-residue solvent.

      2. Apply adhesive to the threads of the bolt.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. B006O0KC02
      B006QOD Bolt
      B006LKF Nut

      Install the front door check assembly LH with the 2 nuts and bolt.

      Torque:
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  10. INSTALL FRONT DOOR LOCK OPEN ROD LH


    1. B006Q8NC01
      B006N8A Install in this Direction

      Attach the snap to install the front door lock open rod LH to the front door outside handle frame sub-assembly LH as shown in the illustration.

  11. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding area of the front door outside handle frame sub-assembly LH.

    2. B006LMLC02
      *a Clamp
      *b Guide

      Attach the guide and clamp to connect the wire harness.

    3. B006LD8C01
      *a Grommet
      *b Guide
      B006N8A Install in this Direction

      Attach the grommet and guide to install the front door outside handle frame sub-assembly LH as shown in the illsutration.

    4. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  12. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  13. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  14. INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  15. INSTALL FRONT DOOR WITH MOTOR LOCK ASSEMBLY LH

    Click here

  16. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B006N2DC01
      B006N8A Install in this Direction

      Attach the claw to install the front door rear outside handle pad.

  17. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B006PVRC01
      B006N8A Install in this Direction

      Attach the claw to install the front door front outside handle pad.

  18. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B006OYAC01
      B006N8A Install in this Direction

      Install the front door outside handle assembly LH as shown in the illustration.

    2. B006M5B

      Connect the connector.

    3. B006OZOC01
      B006N8A Install in this Direction

      Attach the claw to close the connector cover as shown in the illustration.

  19. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. B006KRCC01
      B006N8A Install in this Direction

      Attach the guide and claw to install the front door outside handle cover LH as shown in the illustration.

  20. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. Apply MP grease to the sliding area of the front door outside handle cover with lock cylinder assembly.

    2. B006QSQC01
      *1 Hole Plug
      B006N8A Install in this Direction

      Install the front door outside handle cover with lock cylinder assembly as shown in the illustration.

      Tech Tips

      Check that the front door lock cylinder assembly is inserted into the front door lock with motor assembly LH.

    3. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    4. Install the hole plug.

  21. INSTALL FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. B006Q3LC01
      *1 Hole Plug
      B006N8A Install in this Direction

      Attach the claw to install the front door outside handle cover LH as shown in the illustration.

    2. Using a T30 "TORX" socket wrench, install the screw.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    3. Install the hole plug.

  22. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. B006MRV

      Attach the guide to install the front door rear lower frame sub-assembly LH.

    2. Install the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  23. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  24. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding area of the front door windoow regulator sub-assembly LH.

    2. Temporarily install the temporarily bolt to the front door window regulator sub-assembly LH.

    3. B006MOZC02
      B006QOD Bolt
      B006LKF Connector
      B006O7D Temporarily Bolt

      Install the front door window regulator sub-assembly LH with the temporarily bolt and 5 bolts.

      Torque:
      Temporarily Bolt
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Bolt
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the connector.

  25. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. Connect the multiplex network master switch assembly.

    2. Connect the cable to the negative (-) battery terminal.

    3. Move the front door window regulator sub-assembly LH so that the front door glass sub-assembly LH bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:


      • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

      • If the airbag deploys for any reason, it may cause a serious accident.

      B006LHC

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    5. Disconnect the multiplex network master switch assembly.

    6. B006NFSC01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Temporarily install the front door glass sub-assembly LH as shown in the illustration.

      Note

      Be careful not to damage the front door glass sub-assembly LH.

    7. B006KYK

      Install the front door glass sub-assembly LH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    8. Install the hole plug.

  26. INSTALL FRONT DOOR GLASS RUN LH


    1. B006N51C01
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      w/ Upper Window Frame Moulding:

      Install the front door glass run LH as shown in the illustration.

    2. B006Q2MC02
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      w/o Upper Window Frame Moulding:


      1. Install the front door glass run LH as shown in the illustration.

      2. Attach the clip.

  27. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  28. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  29. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  30. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the front door panel.

    2. B006QCMC01
      *a Reference Point
      B006REU Butyl Tape

      Pass the front door inside locking cable assembly LH and front door lock remote control cable assembly LH through a new front door service hole cover LH, and then attach the front door service hole cover LH using the reference points on the front door panel.

      Tech Tips


      • Securely install the front door service hole cover LH to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the front door service hole cover LH.

      • After installing the front door service hole cover LH, check the seal quality.

  31. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Reverse Shift-linked Mirror)

    Click here

  32. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  33. INSTALL OUTER MIRROR PROTECTOR


    1. B006MV3C02
      *a Claw A
      *b Claw B

      Attach the claw B.

    2. Attach the claw A to install a new outer mirror protector with the screw.

  34. INSTALL OUTER MIRROR INSTALL HOLE COVER LH

    Click here

  35. INSTALL DOOR SIDE AIR BAG SENSOR LH

    Click here

  36. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH


    1. B006L18C01
      B006N8A Install in this Direction

      Install the front door inner glass weatherstip LH as shown in the illustration.

  37. INSTALL FRONT DOOR SPEAKER GRILLE SUB-ASSEMBLY LH (w/ Seat Memory Switch)


    1. B006N14

      Attach the claw to temporarily install the front door speaker grille sub-assembly LH to the front door trim board sub-assembly LH.

    2. Install the front door speaker grille sub-assembly LH to the front door trim board sub-assembly LH with the 4 spacers and 4 screws.

  38. INSTALL NO. 2 SIDE TRIM BASE PLATE (w/ Seat Memory Switch)


    1. B006NAOC01
      B006N8A Install in this Direction

      Attach the claw to install the No. 2 side trim base plate to the front No. 2 door trim ornament base.

  39. INSTALL FRONT NO. 2 DOOR TRIM ORNAMENT BASE (w/ Seat Memory Switch)


    1. B006NY7C01
      B006N8A Install in this Direction

      Attach the guide.

    2. Install the front No. 2 door trim ornament base together with the No. 2 side trim base plate with the 9 screws as shown in the illustration.

  40. INSTALL FRONT DOOR TRIM ORNAMENT SUB-ASSEMBLY LH (w/o Seat Memory Switch)


    1. B006NY7C01
      B006N8A Install in this Direction

      Attach the guide.

    2. Install the front door trim ornament sub-assembly LH with the 9 screws as shown in the illustration.

  41. INSTALL SEAT MEMORY SWITCH (w/ Seat Memory Switch)

    Click here

  42. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B006P1TC01
      B006N8A Install in this Direction

      Attach the claw to install the front door inside handle sub-assembly LH to the front door trim board sub-assembly LH.

  43. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B006Q9HC01
      *1 Front Door Inside Locking Cable Assembly LH
      *2 Front Door Lock Remote Control Cable Assembly LH
      B006N8A Install in this Direction

      Attach the clamp to connect the front door lock remote control cable assembly LH and front door inside locking cable assembly LH.

    2. Connect each connector.

    3. B006P8NC02
      B006N8A Install in this Direction

      Attach the guide as shown in the illustration.

    4. B006QYX

      Attach the boss and clip to install the front door trim board sub-assembly LH.

    5. B006OD5

      Install the 3 screws.

  44. INSTALL COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)

    Click here

  45. INSTALL REFLEX REFLECTOR (w/o Courtesy Light)


    1. Connect the connector.

    2. B006QJMC01
      *A for LH Side
      *B for RH Side
      B006PCE Protective Tape
      B006N8A Install in this Direction (1)
      B006NJK Install in this Direction (2)

      Attach the guide and claw to install the reflex reflector as shown in the illustration.

    3. Remove the protective tape.

  46. INSTALL FRONT ARMREST ASSEMBLY LH

    B006NO7C01
    B006N8A Install in this Direction

    1. Attach the claw and clip to install the front armrest assembly LH.

  47. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  48. INSTALL OUTER MIRROR SWITCH ASSEMBLY (for Driver Side)

    Click here

  49. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B006M6X

      Connect the 2 connectors.

    2. B006LQGC01
      B006N8A Install in this Direction

      Attach the guide, claw and clip to install the power window regulator master switch assembly with front door armrest base panel as shown in the illustration.

  50. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  51. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B006MHK

      Connect the connector.

    2. B006N69C01
      B006N8A Install in this Direction

      Attach the guide, claw and clip to install the power window regulator switch assembly with front door armrest base panel as shown in the illustration.

  52. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. B006NPZC01
      B006N8A Install in this Direction

      Attach the claw to install the front door inside handle bezel plug LH as shown in the illustration.

  53. INSTALL LOWER DOOR FRAME GARNISH LH


    1. B006OYWC01

      Attach the guide and clip to install the lower door frame garnish LH.

  54. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  55. CHECK SRS WARNING LIGHT

    Click here

  56. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  57. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  58. CHECK POWER WINDOW CONTROL SYSTEM

    Click here

  59. CHECK POWER DOOR LOCK CONTROL SYSTEM

    Click here