SLIDING ROOF HOUSING INSTALLATION

PROCEDURE

1. INSTALL SLIDING ROOF WEATHERSTRIP

   
   

   1. Install the sliding roof weatherstrip as follows:

      
      

      1. Position the joint of the sliding roof weatherstrip at the rear center.

      2. Align the marks on the sliding roof weatherstrip with the middle marks at the corners of the slide roof panel sub-assembly and install the sliding roof weatherstrip.

         Tech Tips

         Make sure that the sliding roof weatherstrip markings are aligned within the range as shown in the illustration.

      3. Install the lip of the sliding roof weatherstrip firmly.

         

         *a	Normal	*b	Abnormal
         *c	Pinched	*d	Exposed
         *e	Gap (raised, wavy, etc.)	*f	Center of Joint
         *g	Sliding Roof Weatherstrip Mark	*h	Middle Mark
         *i	Side Mark	-	-
         	Vehicle Rear		Alignment Mark

2. INSTALL REAR SLIDE ROOF HOUSING SUB-ASSEMBLY

   
   

   1. Install the rear slide roof housing sub-assembly with the 8 nuts.

      Torque:

      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

      
   2. 

      *a	Marking
      	Vehicle Inside

      Connect the 2 sliding roof drain hoses so that each mark faces downward.

      Note

      Make sure that the clamping area of the clip is facing toward the inside of the vehicle and comes above the marking.

3. INSTALL NO. 1 SLIDING ROOF HOUSING BRACKET (for RH Side)

   
   

   1. 

      Install the No. 1 sliding roof housing bracket with the 3 bolts.

      Torque:

      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

4. INSTALL NO. 1 SLIDING ROOF HOUSING BRACKET (for LH Side)

   Tech Tips

   Use the same procedure described for the RH side.

5. INSTALL ROOF PANEL SUPPORT RH (for Rear Side)

   
   

   1. 

      	Bolt
      	Nut

      Install the nut and bolt to the roof panel support RH.

      Torque:

      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

6. INSTALL ROOF PANEL SUPPORT LH (for Rear Side)

   Tech Tips

   Use the same procedure described for the RH side.

7. INSTALL ROOF PANEL SUPPORT RH (for Front Side)

   
   

   1. 

      	Bolt
      	Nut

      Install the nut and bolt to the roof panel support RH.

      Torque:

      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

8. INSTALL ROOF PANEL SUPPORT LH (for Front Side)

   Tech Tips

   Use the same procedure described for the RH side.

9. INSTALL REAR SLIDE ROOF GLASS SUB-ASSEMBLY

   
   

   1. Using a T25 "TORX" socket wrench, temporarily install the slide roof glass sub-assembly with the 4 screws.

   2. Perform a level check.

      
      
      

      1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the slide roof glass is fully closed.

         Standard
         Area Measurement A - A 0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.) B - B 0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.) C - C 0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.) D - D 0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.0 mm (0 - 0.0394 in.)

         Tech Tips

         "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

   3. 

      *a

      Even

      Perform a gap check.

      
      

      1. Check the gap between the roof panel and roof glass.

         Note

         The gap must be even all around.

   4. After adjusting the slide roof glass, using a T25 "TORX" socket wrench, install the slide roof glass sub-assembly with the 4 screws.

      Torque:

      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

10. CHECK FOR WATER LEAK

    
    

    1. After adjusting the slide roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the slide roof glass sub-assembly.

11. INSTALL TELEVISION BRACKET

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12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

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13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

14. INSTALL ROOF HEADLINING ASSEMBLY

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15. INSTALL SLIDING ROOF SIDE GARNISH RH

    
    

    1. Fully open the No. 2 sunshade trim sub-assembly.

    2. 

       Install a new sliding roof side garnish RH as shown in the illustration.

16. INSTALL SLIDING ROOF SIDE GARNISH LH

    Tech Tips

    Use the same procedure described for the RH side.

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

18. RESET SLIDING ROOF DRIVE GEAR ASSEMBLY

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19. CHECK SLIDING ROOF SYSTEM

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20. CHECK SRS WARNING LIGHT

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