SLIDING ROOF HOUSING REASSEMBLY

PROCEDURE


  1. INSTALL SLIDING ROOF GUIDE BLOCK RH


    1. A01UDDNE01

      Attach the claw in the order shown in the illustration and install the sliding roof guide block RH.

  2. INSTALL SLIDING ROOF GUIDE BLOCK LH

    Tech Tips

    Use the same procedure described for the RH side.

  3. INSTALL SLIDING ROOF DRIVE CABLE RH


    1. Install the sliding roof drive cable RH to the rear slide roof housing sub-assembly.

    2. A01UEGIC01
      B006PCE Protective Tape
      B006N8A Slide

      Using a screwdriver, slide the sliding roof drive cable RH as shown in the illustration to the end.

      Tech Tips

      Tape the screwdriver tip before use.

  4. INSTALL SLIDING ROOF DRIVE CABLE LH


    1. Install the sliding roof drive cable LH to the rear slide roof housing sub-assembly.

    2. A01UDS8C01
      B006PCE Protective Tape
      B006N8A Slide

      Using a screwdriver, slide the sliding roof drive cable LH as shown in the illustration to the end.

      Tech Tips

      Tape the screwdriver tip before use.

  5. ADJUST FULLY CLOSED POSITION


    1. A01UDUWC01
      *a Alignment Mark

      Slide the sliding roof drive cable and align the alignment marks.

      Tech Tips

      The illustration shown is for the RH side. Use the same procedure for the LH side.

  6. INSTALL REAR ROOF DRIP CHANNEL


    1. A01UEWLC01
      B006N8A Slide

      Slide the rear roof drip channel as shown in the illustration to install it to the rear slide roof housing sub-assembly.

    2. A01UCV5

      Attach the claw to install the rear roof drip channel to the sliding roof drive cable.

  7. INSTALL NO. 2 SUNSHADE TRIM SUB-ASSEMBLY


    1. A01UCHEC01
      B006N8A Slide

      Slide the No. 2 sunshade trim sub-assembly as shown in the illustration to install it to the rear slide roof housing sub-assembly.

    2. A01UEHIC01
      B006N8A Install in this Direction

      When there is no stopper on sliding roof drain hose joint:


      1. Install the stopper to the sliding roof drain hose joint RH as shown in the illustration.

        Tech Tips

        Use the same procedure for both stoppers.

    3. A01UEP2

      Attach the claw and guide and install the sliding roof drain hose joint RH with the stopper.

    4. Install the screw.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }
    5. A01UFG2

      Attach the claw and guide and install the sliding roof drain hose joint LH with the stopper.

    6. Install the screw.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  8. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY


    1. Apply MP grease around the gear of the sliding roof drive gear assembly.

    2. A01UDQL

      Install the sliding roof drive gear assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. INSTALL NO. 2 REMOVABLE ROOF BRACKET

    Tech Tips


    • Use the same procedure for the RH and LH sides.

    • The procedure listed below is for the LH side.


    1. A01UEHRC02
      *a CORRECT
      *b INCORRECT

      Correctly alighn a new No. 2 removable roof bracket as shown in the illustration.

    2. A01UCFFC01
      B006LKF Vehicle Front

      Support the No. 2 removable roof bracket as shown in the illustration.

    3. Temporarily install the 2 new φ4 mm (0.157 in.) rivets.

    4. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm (0.157 in.) rivet into the nose piece.

    5. Place the 2 rivets so that they are to the installation holes.

    6. Using an air riveter or hand riveter, install the No. 2 removable roof bracket with 2 new rivets in the order shown in the illustration.

      Note


      • B006O68C07
        *a INCORRECT
        *b CORRECT
        *1 Mandrel
        *2 Riveter

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01UDHNC18
        *a INCORRECT
        *b CORRECT
        *1 Riveter

        Confirm that the rivets are seated properly against the bracket.

      • Do not tilt the riveter when installing the rivet to the bracket.

      • Do not leave any space between the rivet head and bracket.

      • A01UD7KC17
        *a INCORRECT
        *b CORRECT
        *1 Riveter

        Do not leave any space between the bracket and rear slide roof housing sub-assembly. Firmly hold together the 2 items while installing the rivet.

  10. INSTALL REMOVABLE ROOF HOUSING SIDE MOUNTING BRACKET RH

    Tech Tips

    The shapes of the removable roof housing side mounting bracket RH and LH differ. Therefore, make sure to confirm the shapes prior to installation.

    A01UD2KC02
    *1 Removable Roof Housing Side Mounting Bracket LH
    *2 Removable Roof Housing Side Mounting Bracket RH
    *a Ellipse
    *b Circle

    1. A01UDRVC02
      *a CORRECT
      *b INCORRECT

      Correctly alighn a new removable roof housing side mounting bracket RH as shown in the illustration.

    2. A01UFISC01
      B006LKF Vehicle Front

      Support the removable roof housing side mounting bracket RH as shown in the illustration.

    3. Temporarily install the 2 new φ4 mm (0.157 in.) rivets.

    4. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm (0.157 in.) rivet into the nose piece.

    5. Place the 2 rivets so that they are to the installation holes.

    6. Using an air riveter or hand riveter, install the removable roof housing side mounting bracket RH with 2 new rivets in the order shown in the illustration.

      Note


      • B006O68C07
        *a INCORRECT
        *b CORRECT
        *1 Mandrel
        *2 Riveter

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01UDHNC18
        *a INCORRECT
        *b CORRECT
        *1 Riveter

        Confirm that the rivets are seated properly against the bracket.

      • Do not tilt the riveter when installing the rivet to the bracket.

      • Do not leave any space between the rivet head and bracket.

      • A01UD7KC17
        *a INCORRECT
        *b CORRECT
        *1 Riveter

        Do not leave any space between the bracket and rear slide roof housing sub-assembly. Firmly hold together the 2 items while installing the rivet.

  11. INSTALL REMOVABLE ROOF HOUSING SIDE MOUNTING BRACKET LH

    Tech Tips

    The shapes of the removable roof housing side mounting bracket RH and LH differ. Therefore, make sure to confirm the shapes prior to installation.

    A01UD2KC02
    *1 Removable Roof Housing Side Mounting Bracket LH
    *2 Removable Roof Housing Side Mounting Bracket RH
    *a Ellipse
    *b Circle

    1. A01UFBGC02
      *a CORRECT
      *b INCORRECT

      Correctly alighn a new removable roof housing side mounting bracket LH as shown in the illustration.

    2. A01UEYRC02
      B006LKF Vehicle Front

      Support the removable roof housing side mounting bracket LH as shown in the illustration.

    3. Temporarily install the 2 new φ4 mm (0.157 in.) rivets.

    4. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm (0.157 in.) rivet into the nose piece.

    5. Place the 2 rivets so that they are to the installation holes.

    6. Using an air riveter or hand riveter, install the removable roof housing side mounting bracket LH with 2 new rivets in the order shown in the illustration.

      Note


      • B006O68C07
        *a INCORRECT
        *b CORRECT
        *1 Mandrel
        *2 Riveter

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01UDHNC18
        *a INCORRECT
        *b CORRECT
        *1 Riveter

        Confirm that the rivets are seated properly against the bracket.

      • Do not tilt the riveter when installing the rivet to the bracket.

      • Do not leave any space between the rivet head and bracket.

      • A01UD7KC17
        *a INCORRECT
        *b CORRECT
        *1 Riveter

        Do not leave any space between the bracket and rear slide roof housing sub-assembly. Firmly hold together the 2 items while installing the rivet.