BACK DOOR GLASS

CLEAN BACK DOOR GLASS

When reusing the back door glass:

Using a scraper, remove the spacers, clips, adhesive and double-sided tape on the back door glass.

Note

Do not damage the back door glass.
Clean the outer edges of the back door glass with non-residue solvent.

Note

Even if using a new back door glass, clean it with non-residue solvent.

INSTALL BACK WINDOW OUTSIDE MOULDING

Apply glass primer to the back door glass in the locations shown in the illustration.

*a	Back Side of Back Door Glass	-	-
	Glass Primer	-	-

Standard

Area	Measurement
a	15.2 mm (0.5984 in.)
b	12.3 mm (0.4843 in.)

Note

Do not apply too much primer.

Remove the peeling paper and install a new back window outside moulding.

Install the back window outside moulding to the back door glass in the location shown in the illustration.

*a

Back Side of Back Door Glass

-

Standard

Area	Measurement
a	12.2 mm (0.4803 in.)
b	9.3 mm (0.3661 in.)

Note

Install the back window outside moulding after primer has been allowed to dry for 3 minutes or more.

INSTALL BACK WINDOW GLASS CLIP LH

Apply glass primer to the back window glass clip LH installation area on the back door glass.

Note

Do not apply too much primer.
Remove the peeling paper and install a new back window glass clip LH.

*1	Back Window Glass Clip LH
*a	Back Side of Back Door Glass
*b	Ceramic Notch

Install the back window glass clip LH to the back door glass in the location shown in the illustration.

Note

Install the back window glass clip LH after primer has been allowed to dry for 3 minutes or more.

INSTALL BACK WINDOW GLASS CLIP RH

Tech Tips

Use the same procedure as for the back window glass clip LH.

INSTALL NO. 2 BACK DOOR GLASS SPACER

Apply glass primer to the No. 2 back door glass spacer installation area on the back door glass.

Note

Do not apply too much primer.
Remove the peeling paper and install a new No. 2 back door glass spacer.

*1	No. 2 Back Door Glass Spacer
*a	Back Side of Back Door Glass
*b	Ceramic Notch

Install the No. 2 back door glass spacer to the back door glass in the location shown in the illustration.

Note

Install the No. 2 back door glass spacer after primer has been allowed to dry for 3 minutes or more.

INSTALL NO. 1 BACK DOOR GLASS SPACER

Tech Tips

Use the same procedure as for the No. 2 back door glass spacer.

INSTALL BACK DOOR GLASS ADHESIVE DAM

Apply glass primer to the back door glass adhesive dam installation area of the back door glass.

Note

Do not apply too much primer.
Remove the peeling paper and install a new back door glass adhesive dam.

*1	Back Door Glass Adhesive Dam
*a	Back Side of Back Door Glass
*b	Ceramic Notch

Install the back door glass adhesive dam to the back door glass in the location shown in the illustration.

Note

Install the back door glass adhesive dam after primer has been allowed to dry for 3 minutes or more.

INSTALL BACK DOOR GLASS

*1 Vehicle Body

Adhesive

Clean and shape the contact surface of the vehicle body.
1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
  
  Tech Tips
  
  Leave as much adhesive on the vehicle body as possible.
  
  Note
  
  Be careful not to damage the vehicle body.
2. Clean the contact surface of the vehicle body with cleaner.
  
  Tech Tips
  
  Even if all the adhesive has been removed, clean the vehicle body.
Back door glass preliminary installation procedures.
1. Install the suction cups to the back door glass.
2. Temporarily place the back door glass onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the back door glass is even.
3. *a Matchmarks
  
  Place adhesive tape on the back door glass and body panel and use a pen to place matchmarks for installation (when using a new back door glass).
  
  Tech Tips
  
  When reusing a back door glass, check the position of the matchmarks and make adjustments.
4. Remove the back door glass.
5. Apply body primer to the exposed panel surface of the back door panel.
  Note
  - Do not apply too much primer.
  - Do not apply primer to the adhesive.
  - Be careful when applying primer to the panel joints and spot welds.

Apply glass primer to the back door glass in the locations shown in the illustration.

*1	Back Window Outside Moulding	*2	Back Door Glass Adhesive Dam
*a	Back Side of Back Door Glass	*b	Adhesive Application Center Line
	Glass Primer Application Area	-	-

Standard

Area	Measurement
a	7.0 mm (0.2756 in.)
b	8.0 mm (0.3150 in.)

Tech Tips

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

Note

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

*1	Sealer Gun
*2	Nozzle

Cut off the tip of a cartridge nozzle as shown in the illustration.

Standard

Area	Measurement
a	12.0 mm (0.4724 in.)
b	8.0 mm (0.3150 in.)

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Tech Tips

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Apply a bead of adhesive to the location shown in the illustration.

Note

Apply the adhesive after primer has been allowed to dry for 3 minutes or more.

Load a sealer gun with the cartridge.

Apply a bead of adhesive to the location shown in the illustration.

*a	Back Side of Back Door Glass	*b	Adhesive Application Center Line
	Adhesive	-	-

Standard

Area	Measurement
a	8.0 mm (0.3150 in.)
b	12.0 mm (0.4724 in.)

Note

Allow the primer coating to dry for 3 minutes or more.
Check that the clips are attached to the vehicle body correctly.
Check the clearance between the vehicle body and glass.

Install back door glass.

*a Matchmarks

Using suction cups, position the back door glass so that the matchmarks are aligned and install the back door glass.

Note

Install the back door glass after primer on the back door panel has been allowed to dry for 3 minutes or more.
Lightly press the back door glass from outside the vehicle so that it is securely fit to the vehicle body.

Tech Tips

Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

Using a scraper, remove any excess adhesive or apply as necessary.

Tech Tips

Apply adhesive up to the edge of the back door glass.

Note

Do not drive the vehicle within the time written in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Remove any excess adhesive before it hardens.
Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.